InstructionManualCombiBlocHorizontalcentrifugalmonoblocpumpOrginalinstructionsReadandunderstandthismanualpriortooperatingorservicingthisproduct.CB/EN(0912)6.2EC/EN(0911)5.01ECDeclarationofconformity(validuntil30-12-2009)(Directive98/37/EC,appendixII-A)ManufacturerSPXProcessEquipmentNLB.V.Dr.A.F.Philipsweg51P.O.Box99400AAAssenTheNetherlandsherebydeclaresthatthepump,incaseitisdeliveredasanassemblywithdrive(lastpositionofserialnumber=A),isinconformitywiththeprovisionsofDirective98/37/EC(asalteredmostrecently)andthefollowingdirectivesandstandards:•ECdirective2006/95/EG,Electricequipmentforusewithincertainvoltagelimits•standardsEN-ISO12100part1&2,EN809Thepumptowhichthisdeclarationrefersmayonlybeputintooperationafterithasbeeninstalledinthewayprescribedbythemanufacturer,and,asthecasemaybe,afterthecompletesystemofwhichthispumpformspart,hasbeenmadetofulfiltherequirementsofDirective98/37/EC(asalteredmostrecently).Manufacturer'sdeclaration(validuntil30-12-2009)(Directive98/37/EC,appendixII-B)ManufacturerSPXProcessEquipmentNLB.V.Dr.A.F.Philipsweg51P.O.Box99400AAAssenTheNetherlandsherebydeclaresthatthepump,incaseitisdeliveredwithoutdrive(lastpositionofserialnumber=B),isinconformitywiththefollowingstandards:•EN-ISO12100parts1&2,EN809andthatthispumpismeanttobeincorporatedinorcombinedwithanothermachine(electricmotor,combustionengine)andmayonlybeputintouseafterthecompletemachineofwhichthepumpunderconsiderationformsparthasbeenmadeanddeclaredtocomplywiththatdirective.Assen,November1st2009G.A.Schaafsma,Generalmanager2EC/EN(0911)5.0ECDeclarationofconformity(validfrom30-12-2009)(Directive2006/42/EC,appendixII-A)ManufacturerSPXProcessEquipmentNLB.V.Dr.A.F.Philipsweg519403ADAssenTheNetherlandsherebydeclaresthatallpumpsmemberofproductfamiliesCombiBloc,CombiBlocHorti,CombiChem,CombiDirt,CombiFlex(U)(B),CombiPrimeH,CombiLine,CombiLineBloc,CombiMag,CombiMagBloc,CombiNorm,CombiPro(M)(V),CombiPrimeV,CombiSump,CombiWell,FRE,FRES,FREF,FREM,KGE(L),KGEF,HCR,MCH(W)(S),MCHZ(W)(S),MCV)(S),PHA,MDRwhetherdeliveredwithoutdrive(lastpositionofserialnumber=B),ordeliveredasanassemblywithdrive(lastpositionofserialnumber=A),areinconformitywiththeprovisionsofDirective2006/42/EC(asalteredmostrecently)andwhereapplicablethefollowingdirectivesandstandards:•ECdirective2006/95/EG,Electricequipmentforusewithincertainvoltagelimits•standardsEN-ISO12100part1&2,EN809Thepumpstowhichthisdeclarationrefersmayonlybeputintooperationaftertheyhavebeeninstalledinthewayprescribedbythemanufacturer,and,asthecasemaybe,afterthecompletesystemofwhichthesepumpsformpart,hasbeenmadetofulfiltherequirementsofDirective2006/42/EC(asalteredmostrecently).Declarationofincorporation(validfrom30-12-2009)(Directive2006/42/EC,appendixII-B)ManufacturerSPXProcessEquipmentNLB.V.Dr.A.F.Philipsweg519403ADAssenTheNetherlandsherebydeclaresthatthepartlycompletedpump(Back-Pull-Outunit),memberofproductfamiliesCombiBloc,CombiBlocHorti,CombiChem,CombiDirt,CombiFlex(U)(B),CombiPrimeH,CombiLine,CombiLineBloc,CombiMag,CombiMagBloc,CombiNorm,CombiPro(M)(V),CombiPrimeV,FRE,FRES,FREF,FREM,KGE(L),KGEF,HCR,PHA,MDRisinconformitywiththefollowingstandards:•EN-ISO12100parts1&2,EN809andthatthispartlycompletedpumpismeanttobeincorporatedintothespecifiedpumpunitandmayonlybeputintouseafterthecompletemachineofwhichthepumpunderconsiderationformsparthasbeenmadeanddeclaredtocomplywiththatdirective.Assen,November1st2009G.A.Schaafsma,GeneralManagerCB/EN(0912)6.23CombiBlocInstructionmanualCombiBlocAlltechnicalandtechnologicalinformationinthismanualaswellaspossibledrawingsmadeavailablebyusremainourpropertyandshallnotbeused(otherwisethanfortheoperationofthispump),copied,duplicated,madeavailabletoorbroughttothenoticeofthirdpartieswithoutourpriorwrittenconsent.SPXProcessEquipmentNLB.V.(hereaftercalledJohnsonPump)ispartofSPXProcessEquipmentAB.ThecoreactivitiesofSPXProcessEquipmentABarethedevelopment,production,saleandmaintenanceofpumpsandpumpunits.SPXProcessEquipmentNLB.V.P.O.Box99400AAAssenTheNetherlandsTel.+31(0)592376767Fax.+31(0)592376760©2008SPXProcessEquipmentNLB.V.4CB/EN(0912)6.2CB/EN(0912)6.25CombiBlocTableofContents1Introduction91.1Preface91.2Safety91.3Guarantee101.4Inspectionofdelivereditems101.5Instructionsfortransportandstorage101.5.1Dimensionsandweight101.5.2Useofpallets101.5.3Hoisting111.6Storage111.7Orderingparts112General132.1Pumpdescription132.2Typecode132.3Serialnumber132.4Applications142.5Construction142.5.1Design142.5.2Mechanicalseal142.5.3Bearingconstruction142.6Applicationarea152.7Re-use152.8Scrapping153Installation173.1Safety173.2Preservation173.3Environment173.4Installationofapumpunit173.5Piping183.6Accessories183.7Connectionoftheelectricmotor184Commissioning194.1Inspectionofthepump194.2Inspectionofthemotor194.3Preparingthepumpunitforcommissioning194.4Checkingthesenseofrotation194.5Start-up196CB/EN(0912)6.24.6Pumpinoperation204.7Noise205Maintenance215.1Dailymaintenance215.2Mechanicalseal215.3Lubricationofthebearings215.4Environmentalinfluences215.5Noise215.6Faults226Problemso