DV6-340

HardwareandEngineeringDV6-340-...VectorFrequencyInverters01/02AWB8230-1415GB1stpublished2002,edition01/02©MoellerGmbH,BonnAuthors:HolgerFriedrich,JörgRandermannEditor:MichaelKämperTranslator:DominikKreuzerAllbrandandproductnamesaretrademarksorregisteredtrademarksoftheownerconcerned.Allrightsreserved,includingthoseofthetranslation.Nopartofthismanualmaybereproducedinanyform(printed,photocopy,microfilmoranyotherprocess)orprocessed,duplicatedordistributedbymeansofelectronicsystemswithoutwrittenpermissionofMoellerGmbH,Bonn.Subjecttoalterationswithoutnotice.IBeforecommencingtheinstallation•Disconnectthepowersupplyofthedevice.Ensurethatdevicescannotbeaccidentallyrestarted.Verifyisolationfromthesupply.Earthandshortcircuit.Coverorencloseneighbouringunitsthatarelive.Followtheengineeringinstructions(AWA)ofthedeviceconcerned.OnlysuitablyqualifiedpersonnelinaccordancewithEN50110-1/-2(VDE0105Part100)mayworkonthisdevice/system.Beforeinstallationandbeforetouchingthedeviceensurethatyouarefreeofelectrostaticcharge.Thefunctionalearth(FE)mustbeconnectedtotheprotectiveearth(PE)ortothepotentialequalisation.Thesysteminstallerisresponsibleforimplementingthisconnection.Connectingcablesandsignallinesshouldbeinstalledsothatinductiveorcapacitiveinterferencedonotimpairtheautomationfunctions.Installautomationdevicesandrelatedoperatingelementsinsuchawaythattheyarewellprotectedagainstunintentionaloperation.SuitablesafetyhardwareandsoftwaremeasuresshouldbeimplementedfortheI/Ointerfacesothatalineorwirebreakageonthesignalsidedoesnotresultinundefinedstatesintheautomationdevices.Ensureareliableelectricalisolationofthelowvoltageforthe24voltsupply.OnlyusepowersupplyunitscomplyingwithIEC60364-4-41(VDE0100Part410)orHD384.4.41S2.Deviationsofthemainsvoltagefromtheratedvaluemustnotexceedthetolerancelimitsgiveninthespecifications,otherwisethismaycausemalfunctionanddangerousoperation.EmergencystopdevicescomplyingwithIEC/EN60204-1mustbeeffectiveinalloperatingmodesoftheautomationdevices.Unlatchingtheemergency-stopdevicesmustnotcauserestart.Devicesthataredesignedformountinginhousingsorcontrolcabinetsmustonlybeoperatedandcontrolledaftertheyhavebeeninstalledwiththehousingclosed.Desktoporportableunitsmustonlybeoperatedandcontrolledinenclosedhousings.Measuresshouldbetakentoensuretheproperrestartofprogramsinterruptedafteravoltagediporfailure.Thisshouldnotcausedangerousoperatingstatesevenforashorttime.Ifnecessary,emergency-stopdevicesshouldbeimplemented.Whereverfaultsintheautomationsystemmaycausedamagetopersonsorproperty,externalmeasuresmustbeimplementedtoensureasafeoperatingstateintheeventofafaultormalfunction(forexample,bymeansofseparatelimitswitches,mechanicalinterlocksetc.).Accordingtotheirdegreeofprotectionfrequencyinvertersmayfeatureduringoperationlive,brightmetal,orpossiblymoving,rotatingpartsorhotsurfaces.Theimpermissibleremovalofthenecessarycovers,improperinstallationorincorrectoperationofmotororfrequencyinvertermaycausethefailureofthedeviceandmayleadtoseriousinjuryordamage.Therelevantnationalregulationsapplytoallworkcarriedonlivefrequencyinverters.Theelectricalinstallationmustbecarriedoutinaccordancewiththerelevantregulations(e.g.withregardtocablecrosssections,fuses,PE).Allworkrelatingtotransport,installation,commissioningandmaintenancemustonlybecarriedoutbyqualifiedpersonnel.(IEC60364andHD384andnationalworksafetyregulations).Installationsfittedwithfrequencyinvertersmustbeprovidedwithadditionalmonitoringandprotectivedevicesinaccordancewiththerelevantsafetyregulationsetc.Modificationstothefrequencyinvertersusingtheoperatingsoftwarearepermitted.MoellerGmbHSafetyinstructionsWarning!Dangerouselectricalvoltage!IIAllshroudsanddoorsmustbekeptclosedduringoperation.Inordertoreducehazardstopersonsorequipment,theusermustincludeinthemachinedesignmeasuresthatrestricttheconsequencesofamalfunctionorfailureofthedrive(increasedmotorspeedorsuddenstandstillofmotor).Thesemeasuresinclude:–Otherindependentdevicesformonitoringsafety-relatedvariables(speed,travel,endpositionsetc.).–Electricalornon-electricalsystemrelatedmeasures(interlocksormechanicalinterlocks).–Livepartsorcableconnectionsofthefrequencyinvertermustnotbetouchedafterithasbeendisconnectedfromthepowersupplyduetothechargeincapacitors.Appropriatewarningsignsmustbeprovided.01/02AWB8230-1415GB1ContentsAboutthisManual5Abbreviationsandsymbols5Changes51AbouttheDV6frequencyinverters7Systemoverview7Typecode8Inspectingthepackagecontent9LayoutoftheDV610–Featuresofthefrequencyinverters11Selectioncriteria11Intendeduse12Serviceandguarantee122Engineering13PerformancefeaturesoftheDV613Connectingtothemains15–Mainsconfigurations15–Mainsvoltage,Mainsfrequency15–Interactionwithp.f.correctionequipment15–Fusesandcablecross-sections15–Protectionofpersonsanddomesticanimalswithresidual-currentprotectivedevices16–Mainscontactor16–Currentpeaks16–Mainschoke17–Mainsfiltersandradiointerferencefilters17EMCguidelines18–EMCinterferenceclass183Installation19InstallingtheDV619–Mountingposition19–Installationdimensions19–