GPInstiss1

COMMANDERGGppmodelsizes1to4InstallationGuideGeneralPurposeVariableSpeedDriveforinductionmotors0.75kWto110kW(1HPto150HP)PartNumber:0451–0006IssueNumber:1GeneralinformationThemanufactureracceptsnoliabilityforanyconsequencesresultingfrominappropriate,negligentorincorrectinstallationoradjustmentoftheoptionaloperatingparametersoftheequipmentorfrommismatchingthevariablespeeddrive(Drive)withthemotor.ThecontentsofthisInstallationGuidearebelievedtobecorrectatthetimeofprinting.Intheinterestsofacommitmenttoapolicyofcontinuousdevelopmentandimprovement,themanufacturerreservestherighttochangethespecificationoftheproductoritsperformance,orthecontentsoftheInstallationGuide,withoutnotice.Allrightsreserved.NopartsofthisInstallationGuidemaybereproducedortransmittedinanyformorbyanymeans,electricalormechanicalincludingphotocopying,recordingorbyanyinformation-storageorretrievalsystem,withoutpermissioninwritingfromthepublisher.Copyright©August1998ControlTechniquesDrivesLtdAuthor:RFDIssueCode:gpiu1IssueDate:August1998S/WVersion:03.XX.XXCommanderGPmodelsizes1to4InstallationGuideIssuecode:gpiu1iContentsChapter1SafetyInformation1-11.1Warnings,CautionsandNotes1-11.2Electricalsafety–generalwarning1-11.3Systemdesign1-11.4Environmentallimits1-11.5Compliancewithregulations1-11.6Safetyofpersonnel1-11.7Riskanalysis1-21.8Motor1-21.9Adjustingparameters1-22InstallingtheDrive2-12.1Environmentalrequirements2-12.2EMCconsiderations2-22.3Planningtheinstallation2-32.4Calculatingtheenclosuresize2-132.5InstallingtheDriveandRFIfilter2-152.6Powerconnections2-292.7Wiringrecommendations2-322.8VariationsintheEMCwiringrecommendations2-382.9Signalconnections2-39AppendixAMotorConnectionsA-1A.1CablelengthA-1A.2MultiplemotorsA-1BULListingInformationB-1B.1ACsupplyspecificationB-1B.2MaximumcontinuousoutputcurrentB-1CDataC-1C.1DriveC-1C.2OptionalRFIfiltersC-7CommanderGPmodelsizes1to4InstallationGuideIssuecode:gpiu1iiControlTechniquesplcTheGroNewtownPowysUKSY163BEGPD1401GPD1402GPD1403GPD1404GPD1405GPD2401GPD2402GPD2403GPD3401GPD3402GPD3403GPD3404GPD3405GPD4401GPD4402GPD4403GPD4404GPD4405TheACvariablespeeddriveproductslistedabove,havebeendesignedandmanufacturedinaccordancewiththefollowingEuropeanharmonised,nationalandinternationalstandards:EN60249BasematerialsforprintedcircuitsIEC326-1Printedboards:generalinformationforthespecificationwriterIEC326-5Printedboards:specificationforsingle-anddouble-sidedprintedboardswithplated-throughholesIEC326-6Printedboards:specificationformultilayerprintedboardsIEC664-1Insulationco-ordinationforequipmentwithinlow-voltagesystems:principles,requirementsandtestsEN60529Degreesofprotectionprovidedbyenclosures(IPcode)UL94FlammabilityratingofplasticmaterialsUL508CStandardforpowerconversionequipmentEN50081-1Genericemissionstandardfortheresidential,commercialandlightindustrialenvironmentEN50081-2GenericemissionstandardfortheindustrialenvironmentEN50082-2GenericimmunitystandardfortheindustrialenvironmentEN61800-3Adjustablespeedelectricalpowerdrivesystems–Part3:EMCproductstandardincludingspecifictestmethodsTheseproductscomplywiththeLowVoltageDirective73/23/EEC,theElectromagneticCompatibility(EMC)Directive89/336/EECandtheCEMarkingDirective93/68/EEC.W.DruryTechnicalDirectorNewtownDate:24thJuly1998TheseelectronicDriveproductsareintendedtobeusedwithappropriatemotors,controllers,electricalprotectioncomponentsandotherequipmenttoformcompleteendproductsorsystems.CompliancewithsafetyandEMCregulationsdependsuponinstallingandconfiguringDrivescorrectly,includingusingthespecifiedinputfilters.TheDrivesmustbeinstalledonlybyprofessionalassemblerswhoarefamiliarwithrequirementsforsafetyandEMC.Theassemblerisresponsibleforensuringthattheendproductorsystemcomplieswithalltherelevantlawsinthecountrywhereitistobeused.RefertotheInstallationGuide.ACommanderGPEMCDataSheetisalsoavailablegivingdetailedEMCinformation.DeclarationofConformityCommanderGPmodelsizes1to4InstallationGuideIssuecode:gpiu1SafetyInformation1-11SafetyInformation1.1Warnings,CautionsandNotesAWarningcontainsinformationwhichisessentialforavoidingasafetyhazard.ACautioncontainsinformationwhichisnecessaryforavoidingariskofdamagetotheproductorotherequipment.ANotecontainsinformationwhichhelpstoensurecorrectoperationoftheproduct.1.2Electricalsafety–generalwarningThevoltagesusedintheDrivecancausesevereelectricshockand/orburns,andcouldbelethal.ExtremecareisnecessaryatalltimeswhenworkingwithoradjacenttotheDrive.SpecificwarningsaregivenattherelevantplacesinthisInstallationGuideandtheaccompanyingUserGuide.Theinstallationmustcomplywithallrelevantsafetylegislationinthecountryofuse.1.3SystemdesignTheDriveisintendedasacomponentforprofessionalincorporationintocompleteequipmentorsystems.IfinstalledincorrectlytheDrivemaypresentasafetyhazard.TheDriveuseshighvoltagesandcurrents,carriesahighlevelofstoredelectricalenergy,andisusedtocontrolmechanicalequipmentwhichcancauseinjury.Closeattentionisrequiredtotheelectricalinstallationandthesystem-designtoavoidhazardseitherinnormaloperationorintheeventofequipmentmalfunction.System-des