microdrive

MicrodriveSeriesInstructionManual4201-109RevIMICRODRIVESERIESACMOTORSPEEDCONTROLLERINSTRUCTIONMANUAL4201-109REVILeadersinACMotorControlsHeadOffice:81AustinStreetP.O.Box741NapierNewZealandTel.:[phone]Fax:[phone]-003RevAPage1of12MicrodriveSeriesInstructionManual4201-109RevI4201-003RevAPage2of12MicrodriveSeriesInstructionManual4201-109RevIDEDICATIONTOQUALITYSpeedcontrollerscandramaticallyimproveyourprocesscontrol,productivityandenergyefficiency,butonlyiftheyareworkingcorrectly.WhichiswhyweatPDLElectronicsgotogreatlengthsinourdesignandmanufacturing,toensurethatourproductsoperatecorrectlyfirsttime,everytime.Anextensiveresearchanddevelopmentinvestmentensuresthatthisproductisoneofthemosttechnicallyadvancedintheworld,withbuilt-instrengthandrobustnesstosuityourapplicationandenvironment.OurNZS(ISO)9001certificationgivesyoutheconfidenceofourinternational,independentlycertifiedQualityAssuranceprogram.Allstaffareactivelyinvolvedincontinuousimprovementprogramswithacustomerfocus.Thecomponentsthatgointoourproductsareselectedfromthebestintheworld—andmustpassourrigorousanddemandingtestprogram.Andfinally,everynewdrivedesignisrunthrougharigoroustestprogram,includingfullloadoperationataboveratedtemperature,underthemostdemandingloadconditions.OurdedicationtoqualitymakesthePDLElectronic'sproduct,regardlessofprice,lessexpensivethanothercontrollersinthelongrun.Extractfrom4700-001,Issue44201-003RevAPage3of12MicrodriveSeriesInstructionManual4201-109RevICOMPREHENSIVESUPPORTPROGRAMPDLElectronicscustomersupportprogramdemonstratesourconfidenceinourQualityAssur-ancesystem.Wehavetotalfaithinourproductsandtheirreliability,andsoprovideacomprehensivethreeyearwarranty.Fullytrainedengineersandtechnicians,withawealthofexperienceandeasyaccesstoinformation,canassistinsolvinganyofyourdriveapplicationprojects.Ourservicestaffareavailableforcommissioning,aftersalesservice,andrepairs,24hoursaday,sevendaysaweek.Weselectcapableandhighlyqualifiedrepresentativestoactasourdistributorsandserviceagents.Onlyafterpassingourintensivetrainingprogramaretheyaccreditedforrepairoron-sellingofourproducts.Tofurthersupportourproductsandcustomers,werunaseriesofcomprehensivetrainingprogramsfocusingonselfmaintenanceandapplicationadvice.Theseareavailableon-siteandatourHeadOffice.Extractfrom4700-001,Issue44201-003RevAPage4of12MicrodriveSeriesInstructionManual4201-109RevIPLEASEHELPUSTOIMPROVE!ToOurValuedCustomer:Yoursuggestionsareimportanttous.Pleasetellusofanyideasyouhavewhichcanimproveourproductsandserviceforyou.Comment:HeadOffice:81AustinStreetOnekawaP.O.Box741NapierNewZealandTel.:[phone]Fax:[phone]FAXBACKTO+64-6-843-5185Completingthissectionwouldbeappreciatedbutisoptional.Name:Company:Address:Phone:Fax:Maywecontactyou?YesNoDate:TotalNumberofpagesincludingcoversheet:Attn:TheQualityManager,PDLElectronicsLtdTHANKYOUFORTAKINGTHETIMETOFILLOUTTHISQUESTIONNAIRE.WEAPPRECIATEYOURINPUT.4201-003RevAPage5of12MicrodriveSeriesInstructionManual4201-109RevI4201-003RevAPage6of12MicrodriveSeriesInstructionManual4201-109RevIWARNING:–TheMicrodriveoperatesfromHIGHENERGYELECTRICALSUPPLIES.Storedchargeispresentafterswitchoff.–DuetothehighleakagecurrentsinherenttoACdrives,earthconnectionofboththemotorandtheMicrodriveisessentialbeforeconnectiontothesupply.–Serviceonlybyqualifiedpersonnel.–Alwaysisolateandallowtodischargebeforeservicing.–Alwayswearsafetyglassesifoperatingwiththecoverremoved.–Neverworkonliveequipmentalone.–Observeallrecommendedpractices.–EnsurethattheMicrodriveisnotmountedinanadverseenvironment.–TheMicrodrivecontainsstaticsensitiveprintedcircuitboards.Usestaticsafeprocedureswhenhandlingtheseboards.Understandingoftheequipmentisthekeytosafeandefficientuse–pleasereadthismanualthoroughly.4201-003RevAPage7of12IMPORTANTNOTESMicrodriveSeriesInstructionManual4201-109RevIREVISIONHISTORYDate:Revision:Description:12.03.91ACreatedandissued.28.05.91BUpdate.09.09.92CUpdate.16.10.92DUpdate.10.03.93EUD3/UDicombineddocumentation(CH93-021).03.06.93FUpdate.10.11.93GUpdate.20.10.94HFournewmodelsadded-UD3-12,UD3-60,UDi-205andUDi-300.RS232communicationscardoptionadded.Paralleldrivemodelsadded.Crane3Modeaddedtoinputmodes(Screen66).04.03.99ILargeFrame-SizeMotorConsiderationadded4201-003RevAPage8of12MicrodriveSeriesInstructionManual4201-109RevI4201-003RevAPage9of12ContentsMICRODRIVE-3(UD3)SPECIFICATIONS13MICRODRIVE-I(UDI)SPECIFICATIONS14PART1THESTANDARDMICRODRIVE201.1APPLICATIONRECOMMENDATIONS201.2INSTALLATION201.2.1EnvironmentalConsiderations201.2.2MountingtheMicrodrive211.2.3ConnectingtheMicrodrive211.2.4LargeFrame-SizeMotorConsiderations211.3THECONTROLPANEL281.3.1TheLEDIndicators281.3.2UseoftheControlPanel281.3.3ScreenOrganisation281.4THESTANDARDCONFIGURATION291.4.1StandardcontrolTerminalConfiguration291.4.2StandardScreens(ShortMenus)291.5COMMISSIONINGTHEMICRODRIVE331.6MAINTENANCE351.7SERVICE351.7.2RFIFiltering351.7.3ScreenFaultMessages361.7.4UseOfTheLEDIndicators371.7.5FuseFailure381.7.6ReplacingTheControlPCB39PART2THEFULLFEATURESOFTHEMICRODRIVE402.1INTRODUCTIONTOTHEFULLF