PowerFlex40-EN

AdjustableFrequencyACDriveFRN2.xxUserManualRevision“C”February‘04Approved2/24/04Revision“D”Next“SafetyGuidelinesfortheApplication,InstallationandMaintenanceofSolidStateControls”(PublicationSGI-1.1availablefromyourlocalRockwellAutomationSalesOfficeoronlineat)describessomeimportantdifferencesbetweensolidstateequipmentandhard-wiredelectromechanicaldevices.Becauseofthisdifference,andalsobecauseofthewidevarietyofusesforsolidstateequipment,allpersonsresponsibleforapplyingthisequipmentmustsatisfythemselvesthateachintendedapplicationofthisequipmentisacceptable.InnoeventwillRockwellAutomation,Inc.beresponsibleorliableforindirectorconsequentialdamagesresultingfromtheuseorapplicationofthisequipment.Theexamplesanddiagramsinthismanualareincludedsolelyforillustrativepurposes.Becauseofthemanyvariablesandrequirementsassociatedwithanyparticularinstallation,RockwellAutomation,Inc.cannotassumeresponsibilityorliabilityforactualusebasedontheexamplesanddiagrams.NopatentliabilityisassumedbyRockwellAutomation,Inc.withrespecttouseofinformation,circuits,equipment,orsoftwaredescribedinthismanual.Reproductionofthecontentsofthismanual,inwholeorinpart,withoutwrittenpermissionofRockwellAutomation,Inc.isprohibited.Throughoutthismanualweusenotestomakeyouawareofsafetyconsiderations.Attentionshelpyou:•identifyahazard•avoidthehazard•recognizetheconsequencesImportant:Identifiesinformationthatisespeciallyimportantforsuccessfulapplicationandunderstandingoftheproduct.DriveExplorer,DriveTools32,andSCANportaretrademarksofRockwellAutomation.PLCisaregisteredtrademarkofRockwellAutomation.ControlNetisatrademarkofControlNetInternational,Ltd.DeviceNetisatrademarkoftheOpenDeviceNetVendorAssociation.!ATTENTION:Identifiesinformationaboutpracticesorcircumstancesthatcanleadtopersonalinjuryordeath,propertydamage,oreconomicloss.ShockHazardlabelsmaybelocatedonorinsidethedrivetoalertpeoplethatdangerousvoltagemaybepresent.SummaryofChangesTheinformationbelowsummarizesthechangestothePowerFlex40UserManualsincetheJune2003release.DescriptionofNeworUpdatedInformationSeePage(s)600Voltratingsaddedtoproductline.Throughout480Volt,11kW(15HP)ratingaddedtoproductline.ThroughoutPosition12oftheCatalogNumbernowindicatesdrivetype.P-4FlangeMountdriveenclosureadded.P-4,B-9RemoteHIMMenuStructureadded.2-5Thefollowingparametershavebeenadded:d029[TorqueCurrent]P042[VoltageClass]A109[AnlgoutSetpt]A115[ProcessTimeLo]A116[ProcessTimeHi]A117[BusRegMode]A160[EMBrkOffDelay]A161[EMBrkOnDelay]A162[MOPResetSel]3-83-133-323-333-333-333-413-413-41Optionshavebeenaddedtothefollowingparameters:P036[StartSource]P037[StopMode]P038[SpeedReference]A051-A054[DigInxSel]A055[RelayOutSel]A058&A061[OptoOutxSel]A065[AnalogOutSel]3-103-113-123-143-153-173-20Alldriveratingsnowsupportdynamicbraking.B-2RemoteSmallHIM,Cat.No.22-HIM-C2S,dimensionsadded.B-17soc-2TheinformationbelowsummarizesthechangestothePowerFlex40UserManualsincetheJanuary2003release.DescriptionofNeworUpdatedInformationSeePage(s)Fusingandcircuitbreakerinformationupdated.1-6Requirementsformotorcabletypesexpanded.1-8I/Owringexamplesclarified.1-16ParameterA136[PIDDiffRate]defaultvalueis0.00.3-38MinimumresistancevaluesforDynamicBrakeModulesadded.B-2Inductanceratingfor480Volt,2.2kW(3.0HP)Bulletin1321-3RSeriesLineReactorcorrected.B-3DimensionsforNEMAType1Bezelkitcorrected.B-18AppendixE:StepLogic,BasicLogicandTimer/CounterFunctionsaddedE-1AppendixF:PIDSetupaddedF-1TableofContentsPrefaceOverviewWhoShouldUsethisManual?.........P-1ReferenceMaterials.................P-1ManualConventions.................P-2DriveFrameSizes...................P-2GeneralPrecautions.................P-3CatalogNumberExplanation..........P-4Chapter1Installation/WiringOpeningtheCover..................1-1MountingConsiderations.............1-2ACSupplySourceConsiderations......1-3GeneralGroundingRequirements......1-5FusesandCircuitBreakers............1-6PowerWiring......................1-8I/OWiringRecommendations........1-12StartandSpeedReferenceControl.....1-20EMCInstructions..................1-22Chapter2StartUpPrepareForDriveStart-Up............2-1IntegralKeypad.....................2-3ViewingandEditingParameters........2-4RemoteHIMMenuStructure..........2-5Chapter3ProgrammingandParametersAboutParameters...................3-1ParameterOrganization...............3-2DisplayGroup......................3-3BasicProgramGroup................3-9AdvancedProgramGroup............3-14ParameterCrossReference–byName..3-42Chapter4TroubleshootingDriveStatus........................4-1Faults.............................4-1FaultDescriptions...................4-3CommonSymptomsandCorrectiveActions..4-5AppendixASupplementalDriveInformationDrive,Fuse&CircuitBreakerRatings...A-1Specifications......................A-2AppendixBAccessoriesandDimensionsProductSelection...................B-1ProductDimensions.................B-7AppendixCRS485(DSI)ProtocolA