USERMANUALFirmwareVersion1.006-2.001PowerFlex®DigitalDCDrivePowerFlexDigitalDCDriveUserManualImportantUserInformationSolidstateequipmenthasoperationalcharacteristicsdifferingfromthoseofelectromechanicalequipment.SafetyGuidelinesfortheApplication,InstallationandMaintenanceofSolidStateControls(PublicationSGI-1.1availablefromyourlocalRockwellAutomationsalesofficeoronlineat)describessomeimportantdifferencesbetweensolidstateequipmentandhard-wiredelectromechanicaldevices.Becauseofthisdifference,andalsobecauseofthewidevarietyofusesforsolidstateequipment,allpersonsresponsibleforapplyingthisequipmentmustsatisfythemselvesthateachintendedapplicationofthisequipmentisacceptable.InnoeventwillRockwellAutomation,Inc.beresponsibleorliableforindirectorconsequentialdamagesresultingfromtheuseorapplicationofthisequipment.Theexamplesanddiagramsinthismanualareincludedsolelyforillustrativepurposes.Becauseofthemanyvariablesandrequirementsassociatedwithanyparticularinstallation,RockwellAutomation,Inc.cannotassumeresponsibilityorliabilityforactualusebasedontheexamplesanddiagrams.NopatentliabilityisassumedbyRockwellAutomation,Inc.withrespecttouseofinformation,circuits,equipment,orsoftwaredescribedinthismanual.Reproductionofthecontentsofthismanual,inwholeorinpart,withoutwrittenpermissionofRockwellAutomation,Inc.isprohibited.Throughoutthismanual,whennecessaryweusenotestomakeyouawareofsafetyconsiderations.Important:Identifiesinformationthatiscriticalforsuccessfulapplicationandunderstandingoftheproduct.PowerFlex,DriveExplorer,DriveToolsSP,DPI,andSCANportareeithertrademarksorregisteredtrademarksofRockwellAutomation,Inc.Klixon®isaregisteredtrademarkofSensataTechnologies,Inc.!WARNING:Identifiesinformationaboutpracticesorcircumstancesthatcancauseanexplosioninahazardousenvironment,whichmayleadtopersonalinjuryordeath,propertydamage,oreconomicloss.!ATTENTION:Identifiesinformationaboutpracticesorcircumstancesthatcanleadtopersonalinjuryordeath,propertydamage,oreconomicloss.Attentionshelpyouidentifyahazard,avoidahazard,andrecognizetheconsequences.ShockHazardlabelsmaybelocatedonorinsidetheequipment(e.g.,driveormotor)toalertpeoplethatdangerousvoltagemaybepresent.BurnHazardlabelsmaybelocatedonorinsidetheequipment(e.g.,driveormotor)toalertpeoplethatsurfacesmaybeatdangeroustemperatures.PowerFlexDigitalDCDriveUserManual-Publication20P-UM001C-EN-P-July2008SummaryofChangesManualUpdatesTheinformationbelowsummarizesthechangestothePowerFlexDigitalDCDriveUserManual,publication20-UM001…sincetheOctober2007release.ChangePage(s)UpdatedtheUsingContactorssectiontoincludenewContactorControlselectionsforconfiguringACversusDCcontactors.1-9Addedthe“CableandWiringRecommendations”table.1-14Updatedthe“TypicalPowerWiringDiagrams”toincludeterminalandparameterdesignations.1-17Added“SourcingDigitalOutputs,24VDCexternalsupply”diagramtoI/OWiringexamples.1-39AddedanillustrationandinstructionsforroutingI/Oandcontrolwiring.1-42Addedagraphicalindicatorforparametersaccessibleonlywhenparameter211[ParamAccessLvl]=1“Advanced”.3-1Addedparameter1409[JogOffDelay],toallowyoutospecifytheminimumdelaybetweenremovingtheJoginputandcommandingthemaincontactortoopen.ThisdelayreducesthewearonthecontactorwhenrepeatedlyopeningandclosingtheJoginputoverashortperiodoftime.3-24Addedparameter1410[JogRampTime],toallowyoutosettherateofaccelerationanddecelerationwhiletheJogfunctionisactive.3-29Changedoption3QuickStoptoFastStopforparameters354[AuxInpFltCfg]and365[OverTempFltCfg].3-53Changedoption35“FldWeakEn”to“ForceMinFld”forparameters133-144[DigitalInxSel].3-65Addedoption64“InvertFlt”toparameters133-144[DigitalInxSel],toallowadigitalinputwiredtoaninvertingfaultdevicetoissuean“InvertingFault”(F37).3-65Updatedtheoptionsforparameter1391[ContactorControl]toaccommodatetheuseofaACorDCcontactorwithorwithoutadynamicbrakeresistor.3-67Addedthenew“InvertingFault”(F37)faulttoindicatethattheassociatedinvertingfaultdevicehasopened.4-5Updatedthefollowingdrivespecifications:•Maximumshortcircuitrating•Controlspeedregulation•TorqueregulationA-2Updatedthefusesidentifiedinthe“DrivePowerCircuitProtection”tables.A-7Updatedthe“ControlPowerCircuitProtectionFuses”tablesandfuselocationillustrations.A-15Addedthe“LugKitSpecifications”table.A-21AddedtheinstructionsforoperatingthePowerFlexDCdriveinfieldweakeningmodeandusingaDCcontactorand/oraninvertingfaultdeviceinthearmaturecircuitwithfirmwareversion1.006.C-5Updatedthe“FineTuningtheSpeedRegulator”procedure.C-29UpdatedtheterminalnumbersindicatedintheDigitalInputs/Outputsblockdiagram.D-3UpdatedtheRampReferenceblockdiagramtoincludethenewparameter1410[JogRampTime].D-7Removedthe20-COMM-LcommunicationadapterfromthecompatibleCommunicationAdapterKitstable.E-1PowerFlexDigitalDCDriveUserManual-Publication20P-UM001C-EN-P-July2008soc-iiTheinformationbelowsummarizesthechangestothePowerFlexDigitalDCDriveUserManual,publication20-UM001…sincetheinitialrelease.ChangePage(s)Removederroneousderatinginformation.1-2,A-1UpdatedACInputVoltagestables.1-15Updated“Analo