Xtravert Manual

XtravertSeriesInstructionManual4201-196RevFXTRAVERTSERIESTECHNICALMANUALXtravertSeriesInstructionManual4201-196RevF2DEDICATIONTOQUALITYACMotorControlProductscandramaticallyimproveyourprocesscontrol,productivityandenergyefficiency,butonlyiftheyareworkingcorrectly.WhichiswhyweatPDLElectronicsgotogreatlengthsinourdesignandmanufactur-ing,toensurethatourproductsoperatecorrectlyfirsttime,everytime.Anextensiveresearchanddevelopmentinvestmentensuresthatthisproductisoneofthemosttechnicallyadvancedintheworld,withbuilt-instrengthandrobustnesstosuityourapplicationandenvironment.OurNZS(ISO)9001certificationgivesyoutheconfidenceofourinternational,inde-pendentlycertifiedQualityAssuranceprogram.Allstaffareactivelyinvolvedincontinuousimprovementprogramswithacustomerfocus.Thecomponentsthatgointoourproductsareselectedfromthebestintheworld-andmustpassourrigorousanddemandingtestprogram.Finally,everynewdrivedesignisrunthrougharigoroustestprogram,includingfullloadoperationataboveratedtemperature,underthemostdemandingloadconditions.OurdedicationtoqualitymakesthePDLElectronicsproduct,regardlessofprice,lessexpensivethanothercontrollersinthelongrun.Extractfrom4700-001COMPREHENSIVESUPPORTPROGRAMThePDLElectronicscustomersupportprogramdemonstratesourconfidenceinourQualityAssurancesystem.Wehavetotalfaithinourproductsandtheirreliability,andsoprovideacomprehensivewarranty.Fullytrainedengineersandtechnicians,withawealthofexperienceandeasyaccesstoinformation,canassistinsolvinganyofyourdriveapplicationprojects.Ourservicestaffareavailableforcommissioning,aftersalesservice,andrepairs,24hoursaday,sevendaysaweek.Weselectcapableandhighlyqualifiedrepresentativestoactasourdistributorsandserviceagents.OnlyafterpassingPDLElectronics'intensivetrainingprogramaretheyaccreditedforrepairoron-sellingofourproducts.Tofurthersupportourproductsandcustomers,werunaseriesofcomprehensivetrainingprogramsfocusingonselfmaintenanceandapplicationadvice.Theseareavailableon-siteandatourHeadOffice.REVISIONHISTORYDATE:REVDESCRIPTION:28/07/97DUpdatespecifications03/02/98EAddPScreens&UpdateScreensA4,N5,Z2,X8forrevision2.0software22/10/98FUpdatespecificationsforULXtravertSeriesInstructionManual4201-196RevF3ContentsXTRAVERTSPECIFICATIONS4THEXTRAVERT7SECTION1:INSTALLINGTHEXTRAVERT91.1APPLICATIONRECOMMENDATIONS91.2INSTALLATION101.2.1EnvironmentalConsiderations101.2.2MountintheXtravert111.2.3ConnectingtheXtravert131.3CONTROLINPUT/OUTPUTFUNCTIONALDESCRIPTIONANDSPECIFICATION141.4THEDISPLAYUNIT171.4.1TheLEDIndicators171.4.2Useofthedisplayunit171.5COMMISSIONINGTHEXTRAVERT181.6SERVICE191.7ELECTROMAGNETICCOMPATIBILITY(EMC)ANDSAFETY201.7.1ControlCables201.7.2PowerCables20SECTION2:CONFIGURINGTHEXTRAVERT232.1INTRODUCTIONTOTHEFULLFEATURESOFTHEXTRAVERT23TheStatusLine25ScreenGroupAAuxiliaryScreens27ScreenGroupCComparatorScreens28ScreenGroupFFaultScreens29ScreenGroupHHostCommunicationScreens32ScreenGroupIInputScreens33ScreenGroupLLimitScreens42ScreenGroupMMulti-referenceScreens45ScreenGroupNMotorNameplateScreens46ScreenGroupOOutputScreens47ScreenGroupPProcessControlScreens51ScreenGroupRRateScreens54ScreenGroupSStart/StopScreens57ScreenGroupXXtravertTuningScreens61ScreenGroupYMenuOptionScreens65ScreenGroupZCommissioningScreens66SECTION3:COMMISSIONINGCONFIGURATIONRECORD68SECTION4:USINGTHEXTRAVERTFORPROCESSCONTROL71SECTION5:APPLICATIONEXAMPLE–SIMPLEFANSPEEDCONTROL75INDEX78XtravertisaregisteredtrademarkofPDLElectronicsLtd.XtravertSeriesInstructionManual4201-196RevF4XTRAVERTSPECIFICATIONSMODELINPUTVOLTS(V)INPUTCURREN(A)RECOMMENDEDINPUTFUSE(A)OUTPUTCURRENT@50°C(A)OVERLOADCURRENT(A)RECOMMENDEDMAXIMUMCABLELENGTH(m)NOMINALMOTORSIZE(kW)(hp)230V230VX3022301~8152.53.75500.37¾X3042301~122046500.751X3072301~2035710.51501.52X3092301~2235913.51502.23230V230VX5022303~4102.53.75500.37¾X5042303~71546500.751½X5072303~1220710.51501.52X5092303~915913.51502.23X5122303~1220121815033X5162303~1630162415045400V460VX7024003~4102.53.75500.751½X7044003~71546501.52X7074003~1220710.515035X7094003~915913.515045X7124003~122012181505.57½X7164003~163016241507.510Note1:Nominalmotorsizeappliesto4-polemotorsonly.Checkyourmotorspecificationbeforeselecting.ULrequirementsspecifythatULclassCC,TorJ1fusesmustbefittedin-circuitwiththeinputsupply.5HY)INPUTInputsupplyrangeNominalActual230V1~200Vto250V±0%230V3~200Vto250V±0%400V3~200Vto480V±0%ConfigurationEarthedneutralsupplyInputfrequencyrange48–62HzInputdisplacementfactor0.99Powerlossridethrough1secondatnominalvoltageShortcircuitrating:Dependantonfusing.ForULrequirementswithULclassCC,T,orJ1fusesfitted,theXtravertSeriesofACMotorControllersaresuitableforuseonacircuitcapableofdeliveringuptoamaximumof200,000rmssymmetricalamperes,480Vacmaximum.OUTPUTCurrentoverloadcapability150%for30secondsEfficiency(fullload,50Hz)97%Powerondelay1secSuitmotorratedvoltages10-500VacSuitmotorratedfrequencies10–175HzOutputvoltageVinVoltageregulation±3%Frequencyrange0to±150HzFrequencyresolution0.01HzControlmethodDynamicFluxControlCarrierfrequency8kHz(5kHzselectable)XtravertSeriesInstructionManual4201-1