PrintedinEnglandHA463296Issue5EUROTHERMDRIVES514CProductManualCopyrightEurothermDrivesLimited2001Allrightsstrictlyreserved.Nopartofthisdocumentmaybestoredinaretrievalsystem,ortransmittedinanyformorbyanymeanstopersonsnotemployedbyaEurothermgroupcompanywithoutwrittenpermissionfromEurothermDrivesLtd.Althougheveryefforthasbeentakentoensuretheaccuracyofthisdocumentitmaybenecessary,withoutnotice,tomakeamendmentsorcorrectomissions.EurothermDrivescannotacceptresponsibilityfordamage,injury,orexpensesresultingtherefrom.WARRANTYEurothermDriveswarrantsthegoodsagainstdefectsindesign,materialsandworkmanshipfortheperiodof12monthsfromthedateofdeliveryonthetermsdetailedinEurothermDrivesStandardConditionsofSaleIA058393C.EurothermDrivesreservestherighttochangethecontentandproductspecificationwithoutnotice.COPYRIGHTinthisdocumentisreservedtoEurothermDrivesLtd.INTENDEDUSERSThismanualistobemadeavailabletoallpersonswhoarerequiredtoconfigure,installorservicetheequipmentdescribedhereinoranyotherassociatedoperation.CONTROLLERWARNING!Signalandcontrolterminalsareinsulatedfromthelivesuppliesbydouble/reinforced(class2)protectiveinsulation.Theheatsinkisprotectedbybondingtoearth(class1insulation).Thisconnectionistheresponsibilityoftheuser.Onlyqualifiedpersonnelwhothoroughlyunderstandtheoperationofthisequipmentandanyassociatedmachineryshouldinstall,start-up,orattemptmaintenanceofthisequipment.Non-compliancewiththiswarningmayresultinseriouspersonalinjuryand/orequipmentdamage.Neverworkonanycontrolequipmentormotorswithoutfirstremovingallpowersuppliesfromtheequipment.ThesecontrollersareNOTFailSafe.ControlFailuremaycausethemotortorunatFullSpeed.TheSpeedcontrolpotentiometerandRuncircuitareineffectiveinthesesituations,BESUREtoprovideanindependentandpositivemeansofdisconnectingincomingpowerunderemergencyconditions.Itistheresponsibilityoftheusertoensuretheeffectivenessandsafetyofoperationintheirapplicationofthisproduct,especiallyunderthesefaultconditions.CautionThisequipmentcontainsESDESDESDESD(ElectrostaticDischarge)sensitiveparts.Observestaticcontrolprecautionswhenservicingthisdevice.Thisequipmentwastestedbeforeitleftourfactory.However,beforeinstallationandstartup,inspectallequipmentfortransitdamage,looseparts,packingmaterials,etc.Rupturedsemiconductordevicesmayreleasetoxicmaterials.ContactEurothermDrivesorthesemiconductormanufacturerforproperdisposalproceduresforsemiconductorsorothermaterial.Thiscontrollerisdesignedforuseinacubiclemountenclosure(seepage1-1).FILTERWARNINGACsupplyfiltersproduceearthleakagecurrentsinexcessof3.5mA.ACsupplyfilterscontaincapacitorsallowatleast1minutebeforeservicing.ACsupplyfiltersshouldbepermanentlyearthed,usethesecondProtectiveGroundterminalasanindependentearth.EurothermDrivesdonotrecommendtheuseofRCDssincetheoperationofRCDscanbecompromisedbytheFilterLeakage.SpecialRCDs(typeB-IEC755)arerequiredduetoACandDCcomponentsflowingintheearthleakagecurrent.AllloadsrequiringprotectionwithanRCDwouldbeatrisk.514CContentsChapter1ProductOverview1-1Description...................................................................1-1ProductRange..............................................................1-1540TO514Cupgrade................................................1-1EMCandthe'CE'Mark.................................................1-2Certificates...................................................................1-4ProductIdentification....................................................1-5TechnicalSpecification..................................................1-6EnvironmentalRequirements.........................................1-8EMCTechnicalRatings.................................................1-9ProductCode...............................................................1-9Chapter2Pre-InstallationPlanning2-1BasicWiringDiagrams.................................................2-1TerminalDescriptions...................................................2-2TerminalComparison540/1to514C...........................2-4BlockDiagram.............................................................2-1FunctionalDifferences514C-540...............................2-1Chapter3InstallationProcedure3-1InstallationPrecautions.................................................3-1MechanicalInstallation.................................................3-1ElectricalInstallation.....................................................3-3RequirementsforULCompliance..................................3-5Chapter4Setting-Up&Commissioning4-1OptionSwitches...........................................................4-1Potentiometers..............................................................4-2BasicSetting-upProcedure............................................4-3RunningPerformanceAdjustments................................4-7Chapter5DiagnosticsandFaultFinding5-1DiagnosticLeds............................................................5-1DriveTrips...................................................................5-2DiagnosticTestPointDescriptions..........................