AB软启动器150系列

Allen-BradleyBulletin150SMCDialogPlus™Controller—GettingStartedIntroductionThisguideprovidesyouwiththebasicinformationrequiredtostartupyourSMCDialogPluscontroller.Factorydefaultsettingsandinformationregardinginstalling,programming,andcalibratingthecontrolleraredescribedhere.Fordetailedinformationonspecificproductfeaturesorconfigurations,refertotheSMCDialogPlusUserManual,Publication150-5.3.Thisguideisintendedforqualifiedservicepersonnelresponsibleforsettingupandservicingthesedevices.Youmusthavepreviousexperiencewithandabasicunderstandingofelectricalterminology,configurationprocedures,requiredequipment,andsafetyprecautions.SMCDialogPlusisatrademarkofRockwellAutomation.ESC.Alslen-BradleySMCDialogPluSEL.1L23L351112131415161718192021222324252627282930L12InstallationTheopen-styledesignoftheSMCDialogPluscontrollerrequiresthatitbeinstalledinanenclosure.Theinternaltemperatureoftheenclosuremustbekeptwithin0…5°C(32…122°F).Thecontrollerisconvectioncooled.Itisimportanttomountthecontrollerinapositionthatallowsairtoflowverticallythroughthepowerstructure.Allowforaminimumofsixinches(15cm)offreespacearoundallsidesofthecontroller.WiringPowerWiringRefertotheproductnameplateforpowerlugterminationinformationincluding:LugwirecapacityTighteningtorquerequirementsLugkitcatalognumbers(97…1000A)ControlWiringRefertotheproductnameplateforcontrolterminalwirecapacityandtighteningtorquerequirements.Eachcontrolterminalwillacceptamaximumoftwowires.TheSMCDialogPluscontrolleracceptscontrolpowerinputofeither100…240VAC,(+10/–15%)single-phase,50/60Hzor24VAC/DC.Refertotheproductnameplatepriortoapplyingcontrolpower.Connectcontrolpowertothecontrolleratterminals11and12.Thecontrolpowerrequirementforthecontrolmoduleis40VA.Forcontrollersrated97…1000A,controlpowerisalsorequiredfortheheatsinkfansasdefinedinTableA.Dependingonthespecificapplication,additionalcontrolcircuittransformerVAcapacitymayberequired.TableAHeatsinkFanPowerRequirementsSMCRatingHeatsinkFanVA97…360A45500A145650…1000A3203ControlTerminalsFigure1SMCDialogPlusControllerControlTerminalsDonotconnectanyadditionalloadstotheseterminals.These“parasitic”loadsmaycauseproblemswithoperation,whichmayresultinfalsestartingandstopping.1112131415161718192021222324252627282930TableBControlTerminalDesignationTerminalNumberDescription11ControlPowerInput12ControlPowerCommon13ControllerEnableInput14LogicGround15DualRamp/OptionInput16StartInput17StopInput18AuxiliaryRelayCommon19N.O.AuxiliaryContact#120N.C.AuxiliaryContact#221NotUsed22NotUsed23NotUsed24NotUsed25ConverterModuleFanningStripConnection26ConverterModuleFanningStripConnection27ConverterModuleFanningStripConnection28ConverterModuleFanningStripConnection29AuxiliaryContact#330AuxiliaryContact#34Figure2TypicalWiringDiagramFigure3HeatsinkFanWiringRefertoChapter3oftheSMCDialogPlusControllerUserManual(Publication150-5.3)foroptional220/240VACfanpowerconnectionsandothersamplewiringdiagrams.Chapter7ofPublication150-5.3alsoprovidestypicalwiringdiagramsforthecontroloptions(forexample,PumpControl).Stop❶11121314151617181920Start❶3-PhaseInputPowerBranchProtection❶Fast-actingSCRFuses(optional)❶SMCDialogPlusControllerM❶❶Customersupplied.L1/1L2/3L3/5T1/2T2/4T3/6❶❶❶FanPowerTerminals(97…1000A)SMCDialogPlusControlTerminalsInternalAuxiliaryContactsFactorySet110/120VACToSupply1234JumpersFactorySet110/120VACToSupplyJumpers12345FactorySet110/120VACToSupply12345697Aand135A180…500A650…1000A5ProgrammingTheSMCDialogPluscontrollercanbeprogrammedwiththebuilt-inkeypadandLCDdisplayorwiththeoptionalBulletin1201humaninterfacemodules.Parametersareorganizedinafour-levelmenustructureanddividedintoprogramminggroups.KeypadDescriptionEscapePressingtheEscapekeycausestheprogrammingsystemtomoveuponelevelinthemenustructure.SelectTheSelectkeyhastwofunctions:PressingtheSelectkeyalternatelycausesthetoporbottomlineofthedisplaytobecomeactive(indicatedbyflashingfirstcharacter).InparametermodificationwithseriesAFRN3.00orgreaterandseriesBhumaninterfacemodules,Selectmovesthecursorfromtheleastsignificantdigittothemostsignificant.Up/DownArrowsThesekeysareusedtoincrementanddecrementaparametervalueortoscrollthroughthedifferentmodes,groups,andparameters.EnterWhenpressed,amodeorgroupwillbeselected,oraparametervaluewillbeenteredintomemory.Afteraparametervaluehasbeenenteredintomemory,thetoplineofthedisplaywillautomaticallybecomeactive,allowingtheusertoscrolltothenextparameter.ESCSEL6Programming(Cont.)Figure4MenuStructureHierarchyTheSMCDialogPluscontrollerdoesnotsupportEEPROM,Link,Process,orStart-upmodesStepsbackonelevel.ControlStatusandSearchareonlyavailablewhenusingaSeriesBBulletin1201humaninterfacemodule.Passwordprotected.Englishiscurrentlytheonlyavailablelanguage.Power-UpandStatusDisplayChooseModeProgramread/writeControlStatusDisplayreadonlyPasswordSearchreadonlyControlLogicFaultQueueLinearListMeteringBasicSetupAdvancedSetupFaultsCalibrateLanguageOPERATIONLEVELMODELEVELGROUPLEVELESCSELorororororESCorESC7Figure4(cont.)MenuStructureHierarchyStepsbackonelevel.Englishiscurrentlytheonl