ASME-WPS&PQR及报告

WeldingWeldingWeldingWeldingProcedureProcedureProcedureProcedureSpecificationsSpecificationsSpecificationsSpecifications焊接工艺规程(WPS)(WPS)(WPS)(WPS)WPSNo.编号WPS091106Rev.修改号0page1of2第1111页共2222页WeldingProcess(es)焊接方法GTAWType(s)自动化程度Manual手动SupportingPQRNo.(s)依据工艺评定号PQR091106JOINTSJOINTSJOINTSJOINTS接头(QW-402)(QW-402)(QW-402)(QW-402)DetailsDetailsDetailsDetails简图JointDesign:接头型式:SeeDrawing见图纸Backing(YesorNo)衬垫(有或无):YESorNO有或无BackingMaterial(Type):衬垫材料(型式):WeldMetalorBaseMetal焊缝金属或母材■Metal金属□NonfusingMetal非熔金属□Nonmetallic非金属□Other其它Retainer(YesorNo)保持块(有或无):NO无Anypassisnotgreaterthan1/2in.(13mm)thick.任一焊道厚度不大于1/2英寸(13mm)。BASEBASEBASEBASEMETALSMETALSMETALSMETALS母材(QW-403)(QW-403)(QW-403)(QW-403)P-No.分类号25GroupNo.组号/toP-No.与分类号21GroupNo.组号/or或SpecificationTypeandGrade钢号和等级号为NAtoSpecificationTypeandGrade与钢号和等级号为NAor或Chem.AnalysisandMech.Prop.化学成分和力学性能为NAtoChem.AnalysisandMech.Prop.与化学成分和力学性能为NABaseMatelThicknessRange母材厚度范围:Groove坡口焊缝:P-No.25:5~50mmP-No.21:1.5~10mmFillet角焊缝:NoLimited不限Other其它:NO无FILLETFILLETFILLETFILLETMETALSMETALSMETALSMETALS填充金属(QW-404)(QW-404)(QW-404)(QW-404)Spec.No.(SFA)标准号:AWSA-5.10/A5.10MAWSNo(Class)分类号:ER5183(SoildRod光焊丝)F-No.22A-No.NASizeofFillerMetals填充金属尺寸:φ4mmWeldMetalThicknessRange焊缝金属厚度范围:Groove坡口焊缝:≤10mmFillet角焊缝:NoLimited不限Electrode-flux(Class)焊丝-焊剂分类号:NAFluxTradeName焊剂商标名称:NAConsumableInsert熔化嵌条:NO无Other其它:1、FillerMetalMustbeAdded加填充金属Asperdrawing按图纸WeldingWeldingWeldingWeldingProcedureProcedureProcedureProcedureSpecificationsSpecificationsSpecificationsSpecifications焊接工艺规程(WPS)(WPS)(WPS)(WPS)WPSNo.编号WPS091106Rev.修改号0page2of2第2222页共2222页POSITIONSPOSITIONSPOSITIONSPOSITIONS焊接位置(QW-405)(QW-405)(QW-405)(QW-405)Position(s)ofgroove坡口焊缝位置:ALL所有WeldingProgression(UporDown)焊接方向(向上或向下):Uphill向上Position(s)ofFillet角焊缝位置:ALL所有PREHEATPREHEATPREHEATPREHEAT预热(QW-406)(QW-406)(QW-406)(QW-406)PreheatTemp.Min.最小预热温度:5℃InterpassTemp.Max.最大层间温度:150℃PreheatMaintenance预热保持方式:NAPOSTWELDPOSTWELDPOSTWELDPOSTWELDHEATHEATHEATHEATTREATMENTTREATMENTTREATMENTTREATMENT焊后热处理(QW-407)(QW-407)(QW-407)(QW-407)PWHTConditions..焊后热处理条件:不作焊后热处理NoPWHTTemperatureRange温度范围:NOTimeRange保温时间:NOGASGASGASGAS保护气体(QW-408)(QW-408)(QW-408)(QW-408)PercentPercentPercentPercentCompositionCompositionCompositionComposition百分比组成Gas(es)气体Mixture混合比FlowRate流量Shielding保护气:Ar99.99％NO15~30L/minTrailing尾部保护:NONANABacking背部保护:NONANAELECTRICALELECTRICALELECTRICALELECTRICALCHARACTERISCHARACTERISCHARACTERISCHARACTERISTICSTICSTICSTICS电特性(QW-409)(QW-409)(QW-409)(QW-409)Heatinput热输入:NAPulsingCurrent脉冲电流:NoneCurrent电流ACorDC:ACPolarity极性:NAAmps(Range)电流范围:SeeListBelow见下表Volts(Range)电压范围:SeeListBelow见下表TungstenElectrodeSizeandType钨极尺寸和类型:φ4mmWCe20TECHNIQUETECHNIQUETECHNIQUETECHNIQUE焊接技术(QW-410)(QW-410)(QW-410)(QW-410)StringorWeaveBead有无摆动:String无OrificeorGasCupSize喷嘴尺寸:14mmInitialandInterpassCleaning打底或层间清理:GridingorBrushing打磨或刷MethodofBackGouging背面清理方法:Griding打磨Oscillation摆动方式:NO无ContactTubetoWorkDistance导电嘴至工件距离:NASingleorMultiplePass(Perside)单道焊或多道焊(每侧):Multiple多道焊SingleorMultipleElectrodes单丝焊或多丝焊:NATravelSpeed(Range)焊接速度范围:NoLimited不限Peening有无锤击:NO无Other其它:1、ClosedtoOutChamber闭室焊室外焊NA2、SpaceofElectrodes电极间距NA3、UseofThermalProcess热过程应用NAWeldLayer(s)焊层Process焊接方法FillerMetal填充金属Current电流VoltRange电压范围(V)TravelSpeed焊接速度范围(mm/min)Other其它Class种类Dia.直径(mm)TypePolar.极性Amp.Range电流范围(A)1≥2GTAWGTAWER5183ER5183￠4￠4ACAC220~260220~25018~2218~22NoLimitedNoLimited无No无NoPreparedPreparedPreparedPreparedbybybyby编制::::Date:Date:Date:Date:AAAApprovedpprovedpprovedpprovedbybybyby批准::::Date:Date:Date:Date:AIAIAIAI：________Date:Date:Date:Date:ProcedureProcedureProcedureProcedureQualificationQualificationQualificationQualificationRecordRecordRecordRecordssss焊接工艺评定记录((((PQRPQRPQRPQR))))PQRNo.编号PQR091106page1of2第1111页共2222页WeldingProcess(es)焊接方法GTAWTypes自动化等级Manual手动WPSNo./Rev.依据规程号WPS091106/0JOINTSJOINTSJOINTSJOINTS接头(QW-402)(QW-402)(QW-402)(QW-402)GrooveGrooveGrooveGroovedesigndesigndesigndesignofofofofTestTestTestTestCouponCouponCouponCoupon试件坡口设计BASEBASEBASEBASEMETALSMETALSMETALSMETALS母材(QW-403)(QW-403)(QW-403)(QW-403)MaterialSpec.材料标准号:SB209TypeorGrade型号或等级:5083-H112+3003-0P-No.25toP-No.21ThicknessofTestCoupon厚度:25mm+5mmDiameterofTestCoupon直径:NAOther其它:无FILLEFILLEFILLEFILLERRRRMETALSMETALSMETALSMETALS填充金属(QW-404)(QW-404)(QW-404)(QW-404)SFASpecification标准号:AWSA-5.10/A5.10MAWSClassification分类号:ER5183FillerMetalF-No.NAWeldMetalAnalysisA-No.NASizeofFillerMetals填充金属尺寸:￠4mmWeldMetalThickness焊缝厚度:5mmOther其它:SoildWire光焊丝POSITIONSPOSITIONSPOSITIONSPOSITIONS焊接位置(QW-405)(QW-405)(QW-405)(QW-405)PositionofGroove坡口位置:1GWeldProgression(Up,Down)焊接方向:NAOther其它:NO无PREHEATPREHEATPREHEATPREHEAT预热(QW-406)(QW-406)(QW-406)(QW-406)PreheatTemp.预热温度:25℃InterpassTemp.层间温度:150℃Other其它:NO无POSTWELDPOSTWELDPOSTWELDPOSTWELDHEATHEATHEATHEATTREATMENTTREATMENTTREATMENTTREATMENT焊后热处理(QW-407)(QW-407)(QW-407)(QW-407)Temperature温度:NOTime时间:NOOther其它:NOGASGASGASGAS保护气体(QW-408)(QW-408)(QW-408)(QW-408)PercentPercentPercentPercentCompositionCompositionCompositionComposition百分比组成Gas(es)气体Mixture混合比FlowRate流量Shielding保护气