PPAP和(SCR)供应商变更要求

PPAPandSupplierChangeRequest(SCR)Overview2APQPDocumentationPPAPSubmissionSub-SetPPAPTheEndProductofAPQP!3APQP/PPAPComparison42%ofelementscommonwithPPAP63%ofelementscommonwithAPQPAPQPPPAP1-PurchaseAgreement2-ManufacturingProcessLayout3-DesignResponsibilityDesignRecords4-DVP&RAuthorizedEngineeringChanges5-DesignFMEACustomerEngineeringApproval6-DesignReview(s)7-PrototypeBuildControlPlanDesignF.M.E.A.8-Drawings/SpecificationsProcessFlowCharts9-Facilities,EquipmentandTools10-GaugingandTestEquipmentProcessF.M.E.A.11-PreliminaryCofC,CompatibilityMatrixDimensionalResults12-SubcontractorStatus-APQPRecordsofMaterial/Performancetestresults13-TeamFeasibilityCommitment14-Logistics/EDICapability/iSCMInitialProcessStudies15-PackagingSpecificationsMeasurementSystemAnalysisStudies16-ManufacturingProcessFlowChartQualifiedLaboratoryDocumentation17-ProcessFMEA18-ManufacturingQualityVerficationControlPlans19-MeasurementSystemsEvaluationPartSubmissionWarrant20-Pre-LaunchControlPlan21-OperatorProcessInstructionsAppearanceReport22-ProductionTrialRun(CapacityVerified)BulkMaterialRequirements23-ProductionCofC,CompatibilityMatrix24-ProductionControlPlanSampleProductionParts25-ProductionSourceApprovalMasterSamples26-ProductionPartApproval(PPAP)27-ProductionReadinessCheckingAids28-ProductionCapabilityCertificationCustomer-Specific-Requirements.29-IMDS4APQPElement#29InternationalMaterialDataSystem(IMDS)ƒDuetothelegislativeneedtocontrolELVmaterials&theautomotiveindustrydesiretoreduceorcontrolotherGADSLmaterials,thecollectiveOEM'sdesigned&createdtheIMDSasarepositorytostorematerialsdataoneverycomponentofthevehicle.Therequirementisthatthesupplychainpopulatescomponent&assemblymaterialsdata(chemicalstructure&weights)thatissubmittedtoOEMwithinIMDS,thusallowingOEM’stodemonstratecompliancetotheELV-Directiveandotherapplicablesubstanceregulations.ƒAccesstoIMDSisfree,toaccess,goto‘publicpages’,then‘System’,thenthelinkto‘on-lineregistration’.Theremainingstepsareselfexplanatory.ThefirstpersonregisteringwillsetthemselvesupastheClientManagerandContactPerson.Anemailwillbesentwithlog-on/passworddetails.ƒAftertheinitialaccess,theClientManagerwillbeabletoaddotherusers.ƒFromthe‘System’page,youcanalsoaccessnewsandotherhelpfulinformationsuchas‘How-To’GuidesandFrequentlyAskedQuestions(FAQ’s).TheIMDShelpdeskisavailabletoassistwithregistration,training,andsystemconcerns.5ProductionParts-Thosepartsmanufacturedattheproductionsiteusingproductiontooling,productiongauging,productionprocesses,productionmaterials,normalproductionoperators,intheproductionenvironment,andusingproductionprocesssettings(e.g.,feeds,speeds,cycletimes,pressures,temperatures).SignificantProductionRun-Fromonetoeighthoursofproductionwithaminimumquantityof300parts.QuantitiesotherthanthismaybeagreedtobyCummins.PPAPKeyDefinitions6PPAP’sContainƒPSW(PartSubmissionWarrant-truckwarrant)-seeAIAGPPAPManualƒalldocumentsrequestedbytheSQImakingtherequest•potentialdocumentsarelistedintheAIAGPPAPManual•examplesmightincludeFMEA,MSA,ControlPlanWhatdoesaPPAPLookLike7BFCECSubmissionLevelRequestGuidelines3.8LVPIProcess•Level1:CurrentproductionpartatotherCumminsplant•Level3:NewpartfollowingAPQPProcess,MediumRisk•Level5:NewpartfollowingAPQPProcess,HighRisk•SupplierriskleveldeterminedbyVPIProcesswithinputsfromPurchasing/Engineering/QualityLevelDocumentationVisitSamplesRisk1WarrantNoNoLow2WarrantandLimitedSupportingDataNoYesLow3WarrantandCompleteSupportingDataNoYesMedium4WarrantandSQIEChoiceofSupportingDataNoOptionalMedium5WarrantandsupportingdatauponrequestYesNoHigh8Level1–WarrantOnly(andfordesignatedappearanceitems,anAppearanceApprovalReport)submittedtothecustomer.Level1isusedforlowriskcomponentswhichdonotrequiresubmitteddocumentationexceptfortheWarrant.Level1isusedwhenoneormoreisapplicable:Apartrevisionchangehasoccurredwithoutaffectingform,fit,andfunction.WhenapartisSimilartoonealreadyPPAPapprovedoraFamilyofpartsinwhichoneormorearealreadyapproved(SQIEdiscretion).Kit’s-Verifykitstructure(Partnumberlist)fromcurrentsuppliers.Shouldtypicallybeutilizedfornon-criticalcomponentsandnormallyshouldnotbeusedforInitialSubmissions.9Level3–Warrantwithproductsamplesandcompletesupportingdatasubmittedtothecustomer.Level3isusedformediumrisksupplierswherefulldocumentationisrequiredandasuppliervisit(Level5)isnotwarranted.Level3isthedefaultPPAP.Itisagoodchoiceforinitialsubmissionsandcriticalcomponents.ThisLevelrequiresallelementswhenapplicable(i.e.DesignFMEA,AppearanceReports,…..maynotexist).Level3isagoodchoiceforcomponentsnewtothesupplier.10Level5–Warrantwithproductsamplesandcompletesupportingdatareviewedattheorganization’smanufacturinglocation.VisitingthesupplierforDocumentationreviewandwitnessingoftheprocessisthepurposeofaLevel5.Incaseswhereitisnotpossibletowitnessallprocessesanddocumentation,itistheSQIE’sdiscretiontodeterminewhatprocessesanddocumentationmustbereviewedduringthevisit.ThisLevelisusedforthehighestrisksuppliers(includesVPIdesignatedHighRisk)orcomponentswhereareviewofthesuppliersmanufac