客戶:料號:FAI文號:品名:日期:機型:PRODUCTIONPARTAPPROVALPROCESSPACKAGE6/28-05``翊腾51.87216G0010.00BASEHOLDERMT-400COR.40.WWP.SQ.140/Rev1.0YesNoN/ANote:fillinboxeswith(Y)YES,(N)NOor(NR)NotRequired).1WarrantForm(工廠資料表單)234CpandCpkstudies(製程能力研究)5AARAppearanceApprovalReport(外觀承認報告)67Drawing(圖稿)891011RIRReceivingInspectionReport(廠商檢驗報告)12131415Process/MachineSet-upsheet(製程設定表)MaterialCertification(物料證書)PackagingWorkInstructions/InspectionAidTemplates(包裝作業工作表)GageR&RGageReliabilityandRepeatability(再生性及再現性)ControlPlan(管制計劃)In-processcontrolplan(製程品質控制)PRODUCTIONPARTAPPROVALPROCESSCHECKLIST/CONTENTSRSVRequestforSpecificationVariance(規格需求表)PFMEAFAIInitialSampleReport&Reliability(初次首件樣品及可靠度)Flowchart(生產流程圖)COR.40.WWP.SQ.140/Rev1.0承認料件資料機種:供應商:承認日期:料號:品名:承認版別:ECND/N:名稱:生產地地址:業務窗口資料:品保窗口資料:作業員工數:品保員工數:確認承認需求[V][][V][]正式承認[][][]工程變更[][V][]材質變更[][][]製程變更[][V][]外包商生產條件變更[][V][V][][V][][V][][V][][]日期:日期:FinnalApproved註解:ConditionalApprovedRejected主要生產原料:PC/ABS/PC/HIPS/PPO48人承認狀態說明:承認者:審核者:郑伟明副理550人PartSubmissionWarrant承認:承認狀態--------------------------------------------客戶回覆聯------------------------------------------------------製程參數管控計劃------------製程文件(SOP&SIP)----------------其他----------------------產能評估------------------------製程流程圖------------------製程管控計劃-------------FAI(全尺寸量測)----------------------GageR&R-----------------品保單位:江苏吴江市经济开发区运西分区花港路李经理/叶春琴主要生產設備:塑膠射出成型機,手工噴漆線,印刷线,組裝線供應商資料上伯电子零组件(吴江)有限公司模具變更(移模,開新模..等)--------------PFMEA--------------承認原因條件承認----------------樣品--------------------ECN發行日期:51.87216G001/1*1BASEHOLDER上伯电子零组件(吴江)有限公司A01MT-40051.87216G001模具編號/穴數:=目录COR.40.WWP.SQ.140/Rev1.0FAI#0.00DATE:0-Jan-00INITIALSAMPLEREPORTDISPOSITIONFORMCUSTOMER:SupplierCode#DESC.:PROJECT:PARTNUMBER:B/PDATE:REV:0.00Cavity/Tool/Fixture#:PRINTNUMBER:Cavity#COMMENTSORBLUEPRINTNOTES:(Note1,2,etc.)REQUESTFORSPECIFICATIONVARIANCERSV#BLUEPRINTSPECIFICATIONSINSPECTIONRESULTSINSPECTIONANALYSISACTUALMEASUREDVALUE+TOL-TOLSTD.DEVCp2.0CpK.1.67-TOLSpecificationVarianceRequestedBasedonminimumCpk1.67PrintRef#.Drg.Loc.NO.Plcs.SPEC.CHARPrintDimension(s)+TOL0LottraceabilityCodeNo.0PrintDimensionalRequirementsSTATISTICALDATABASEDONMINIMUMOF30READINGSUPPERVALUELOWERVALUEAVERAGE/MEAN0#REF!0.0000-Jan-000=目录COR.40.WWP.SQ.140/Rev1.0檢驗單位:Lab/ShangBorFAI文號:聯絡電話:512-63409599傳真:FirstArticleDataReport(首件檢查報告資料)17123123平均值超上限超下限5.000.10.1M4.9364.9454.941-0.064-0.055-0.0594.9410%64%130.000.10.1M30.04530.04930.0520.0450.0490.05230.04952%0%140.600.20.2CMM40.53740.53240.541-0.063-0.068-0.05940.5370%34%113.600.10.1CMM13.60913.61113.6080.0090.0110.00813.60911%0%12.600.10.1CMM2.6322.6242.6280.0320.0240.0282.62832%0%15.000.10.1M4.9654.9614.959-0.035-0.039-0.0414.9620%41%17.500.20.2C7.5207.5207.5200.0200.0200.0207.52010%0%11.900.10.1gauge1.9001.9001.9000.0000.0000.0001.9000%0%13.000.10.1gauge3.0003.0003.0000.0000.0000.0003.0000%0%15.450.10.1M5.4975.5065.5080.0470.0560.0585.50458%0%11.550.10.1M1.5511.5581.5540.0010.0080.0041.5548%0%12.000.10.1C2.0402.0502.0400.0400.0500.0402.04350%0%14.000.10.1C3.9803.9803.980-0.020-0.020-0.0203.9800%20%11.000.10.1C0.9900.9900.990-0.010-0.010-0.0100.9900%10%11.000.10.1M0.9850.9920.988-0.015-0.008-0.0120.9880%15%14.000.10.1M3.9733.9853.978-0.027-0.015-0.0223.9790%27%110.600.20.2M10.61110.61410.6100.0110.0140.01010.6127%0%100000000000000000000C3B3B5C4C4C3C3C3C3A4B4C2A3A3B2B4D215161791011121314345678正公差負公差規格檢驗工具12檢驗結果檢驗結果分析結果高於規格數:低於規格數:項目圖面位置圖面規格編號標準差穴數:1#料號:51.87216G001量測尺寸數:0不合格率:檢驗人員:周长进客戶:昆山翊腾品名:BASEHOLDER512-63409699檢驗儀器:C(卡尺),CMM(三次元),G(Pin规)機型:MT-400供應商:上伯电子零组件(有限)公司供應商生產地:吴江檢驗日期:05-06-14版別:A料件重量:4.5g模具/夾治具編號:覆核人員:杨兵百分比Cpk(32pcs)MMINCH=目录MMINCHMMINCHCOR.40.WWP.SQ.140/Rev1.0COR.40.WWP.SQ.140/Rev1.0MeasurementValueItemSpec.Torance+Torance-123456789101112131415161718192021222324A40.600.200.2040.5440.5440.5440.5440.5340.5340.5440.5440.5440.5440.5440.5540.5440.5540.5440.5540.5440.5540.5340.5540.5540.5440.5440.542627282930313233343540.5440.5340.5440.5440.5340.5340.5340.5440.5340.54組界640.53140.53440.53840.54140.54540.54840.55240.555B30.000.100.1030.0630.0530.0530.0530.0430.0630.0530.0630.0530.0530.0530.0530.0630.0530.0530.0430.0530.0530.0430.0630.0430.0630.0630.052627282930313233343530.0530.0530.0430.0530.0430.0630.0430.0530.0430.05組界630.03330.03730.04130.04630.05030.05430.05830.06230.066C26272829303132333435組界D26272829303132333435組界6EngineeringSpecification工程尺寸ABCD工程規格productspc40.630正公差Tolerence0.200.10DimensionA負公差Tolerence0.200.10工程上限USL40.830.1工程下限LSL40.429.9量測尺寸ABCD平均數Xbar40.53930.050標準差Sigma0.00600.0061DimensionB中間值Median40.53830.050眾數Mode40.53830.052最大值Max40.55230.061最小值Min40.53130.0361Sigma40.54530.056UCL2Sigma40.55130.0623個標準差3Sigma40.55730.0681Sigma40.53330.044DimensionCLCL2Sigma40.52730.038組別次數組別次數組別次數組別次數3個標準差3Sigma40.52130.03140.532830.03510.00035#VALUE!35雙邊CP11.065.4640.536830.03910.0000#VALUE!0單邊CPL7.708.1840.539730.04370.0000#VALUE!0單邊CPU14.422.7440.543630.04880.0000#VALUE!0製程能力單邊CP7.702.7440.546230.05290.0000#VALUE!0Ca-0.300.5040.550230.05650.0000#VALUE!0DimensionDCpk7.702.7440.553230.06040.0000#VALUE!0REMARK:DimensionADimensionB