5s - English

5SimplementHowtoput5SinyourworkshopCoursetargetAftertraining,thetraineewill：Understand5SMastervarieskindsoftoolinexecuting5SCarryout5SWHATTYPEOFENTERPRISEDOYOUWANTTOWORKIN？？？？THIRDCLASSENTERPRISEEveryonelittersandnobodycleansupSecondclassenterpriseItisthedustmanwhocleanupthelitterFirstclassenterpriseThecleanenvironmentismaintainedbyeveryone,nobodylitter.Whicharetheworldclassenterprises？3M?IBM?PhotooftheplantOldaddressAdvantageof5S5SWishconsentMoresafetyGoodimpressionEasiervisioncontrolEasierqualitymanagementEasiertimemanagementWhat’s5S?SEIRI:Sortingout-Unneededitemsarediscarded.整理：区分要用与不要用的东西，不要用的东西清理掉。SEITON:Arrangement-Aplaceforeverythingandeverythingonitsplace.整顿：要用的东西依规定定位、定量地摆放整齐，明确地标示。SEISO:Cleaning-Keepyourworkingenvironmentclean清扫：清除职场内的脏污，并防止污染的发生。SEIKETSU:Order-Takethefirst3stepsasastandardandfollowit.清洁：将前3S实施的做法制度化、规范化，贯彻执行并维持成果。SHITSUKE:Self-discipline-Keepthefirst4alive,ongoingimprovement.素养：持续推动前4S至习惯化。What’s5S?Modernistcaneasilygetillswhichcanbecuredby5S5siseasilytakenwithoutanysideeffect〔Ingredient〕:trimming,clearing,standardization,systemization〔Efficiency〕:effectiveforalldifficultyillness〔Usage〕:explainlater*notice:donotstoptakingthemedicineorlesewilllosetheefficiency1S-DefinitionWhatistidyingup(throwaway)?Onlyleave:necessaryarticlenecessaryquantitynecessarytime1S-ThekeyTrimmingisnotonlyaactionofmakingthingcleanandorder,butalsothrowingawaytheuselessarticle!?1S-ProblemscanbesolvedMorespacewillbesavedThebox,shelf,sundriesarenotpiledupanymoreSaveaccessoryandtoolsearchingtimeMaketheproductionmorevisiblewithlesssundriestohidetheproblemProductionwillnotbeaffectedbytheuselessaccessoryQuickerrespondency……1S-Howtoexecute1SProblem：Staffdon’tknowhowtodistinguish“necessaryandunnecessary”Staffwillignoretheproblemof“waste”Whichpartcausewaste？SevenwasteintheproductionExcessiveproductionStorageTransportationWaitActionUnnecessaryprocedureInferiorCountermeasureTrainingCommitteeauditandstaffselfexam1S-Howtodistinguish“necessaryandunnecessary”Principle:UsefulornotUseoftenornotOverquantityornotTreatment:PutneartheworkingareaThrowawayPutinthewarehouseThrowawayorputinthewarehousetheexcrescentitem1S-ExercisePlace:Darkroom;corner;Toolbox;Materialshelf;drawer;Noticeboard;...Item:material;tool;document;shelf;equipment...Thinkitoverwhicharetheunnecessaryitem?1S-WhicharetheunnecessaryitemTheinferiororexcessiveaccessoryTheoutdatedorbrokentool,mouldorequipmentetcTheworncleaningtoolTheoutdatedposter,sign,noticeormemo……1S-Placeofeasilygatheringunnecessaryitemunidentifiedroomorareacornerneartheentranceareabelowtableandshelfdrawerofthetableorcabinetuntappedplanboarduntrimmingtoolbox……1SStepDistinguishnecessaryorunnecessarytrimmingPutinthewarehouseneaten•mark•where•what•howmanynecessaryunnecessaryThrowawayVisiblemanagement2S-DefinitionWhat’strimming(neaten)Putthenecessaryitemwellwithmarkforeveryone’sconvenience!“Everyitemhaveitsownsavingplace，Inwhichtheyarebeenwellkeeping”。2S-Problemcanbeavoided:WasteofmovingmaterialWasteofactionWasteofsearching-noonecanfindthekeytothecabinetinwheretheneededtooliskeptwasteofinferiorUnsafeenvironment……2S-KeyMark:what,where,howmanyReturnbackwhenfinishusing2S-Howtoimplement2S?Firststep：selectasuitablesavingplaceSecondstep：mark2S-SelectasuitablesavingplaceUsefrequencyUsingtogathertoolThesizeofthesavingplaceCombinethe“alike”itemKeepitemaccordingto“function”or“production”2S-SelectasuitablesavingplaceReducetheunnecessaryactionwaste–makethematerialandtooleasytoget：PutthematerialortoolnearthefrontoftheoperatorPutthematerialortoolaccordingtotheuseorderMaketheoperationworkinginasuitableheightReducego-carttransportation2S-Markmarkboardmarkline(withlacquer)5Smapcolorpolicyprofilepolicy2S-MarkboardMarkboard：explaintheitem,savingplaceandquatityorientationguide：explainthesavingplaceitemguide：indicatewhichitemsaresavedintheplacequantityguide：indicatehowmanyitemaresavedintheplace2S-MarkboardMarkboardshows：WorkareanameStorageplaceEquipmentsavingplaceStandardprocedureMachinelocationmap……2S-MarklineThemarklineshows：Distinguisharealikematerial,production,maintain,inferioretcpavementThedooropenscopeandtheopendirectionDangerarea……2S-5SmapInjectioncrimpingInsertionFinalcontrolCuttingCablepreparationMaterialpreparation1567INOUTbeforelabelInterme-diatecontrol89134InjectionInsertionInterm-ediatecontrollabelCablepreparationCrimpingMaterialpreparation123456INOUTAfter2S-5SmapCuttingFinalcontrol789ColorpolicyTheredmarklineindicatesdangerProfilepolicyTheclearspannerprofileindicatetheplaceofputtingWhatisyouridealworkingdesk?Likethis?Orlikethis?Question？What’sthehelptoyourjobafteryourtidinguptheworkingdesk？Moresafe，noneedtoworrytobumptheheadandfootMoreconveniencebecausetheitemsaremorevisibleSavemoreplaceKnowthereturnplacewithoutbeentold。Feelmorecomfortablewhenworking。3S-DefinitionWhat’scleaning?Wipeoffthedust,dirtandoil,keepingtheenvironmentcleanCleancompletelyfirstthendothedailyjob3S-canyougethighqualityserviceordocany