5S-CHINESE

15S2Whatis5S?什么是5S5Sisaparticipationprogram.5S是一个全员参与的项目Itisaveryeffectiveapproachtoimprovingourworkenvironmentandtotalquality。是一个非常有效地改进我们工作环境和总体质量的方法Itbecomesabaseforcontinuousimprovementintheorganization.是在组织内实现持续改进的基础。3Why5Siswidelyused为何5S被广泛地应用Workplacebecomescleanandbetterorganized.工作场所变得更清洁和更易于组织管理。Shopfloorandofficeoperationbecomeeasierandsafer.工场的地面和办公室运作变得更容易和安全。Resultsarevisibletoeveryone,insiderandoutsider.每个内部或外部的人都可以直观地看到结果。Visibleresultsenhancegenerationofmoreandnewideas.可视的效果激发了更多的新的思路的产生。Peopleareautomaticallydisciplined.人们自觉地遵守纪律。Peoplebecomeproudofcleanandorganizedworkplace.清洁和有组织的工作场所使人们变得自豪。Resultantgoodcompanyimagegeneratesmorebusinessetc具有良好形象的公司会带来更多的业务。46objectivesof5SProgram5S项目的6个目标AcleanworkplaceishighinPRODUCTIVITY一个清洁的工作场所代表高的生产力AcleanworkplaceishighQuality－一个清洁的工作场所代表高的质量AcleanworkplacekeepsCOSTDown.一个清洁的工作场所能保持成本的不断降低。56objectivesof5SProgram5S项目的6个目标AcleanworkplaceensuresDeliveryontime一个清洁的工作场所有助于确保交付的准时.AcleanworkplaceisSAFEforpeopletowork一个清洁的工作场所对工作人员是安全的.AcleanworkplaceishighinMORALE一个清洁的工作场所有助于工作士气的高昂。6Whatare5S’s??5S中的“S”代表什么?1.SEIRI:Sort-outunnecessaryitemsinthework-placeanddiscardthem清理:将不必要的物品从工作场所清走并丢弃它们。2.SEITON:Arrangenecessaryitemsingoodordersothattheycanbeeasilypickedforuse整顿:将必需的物品按规定的位置存放，以便能容易地找到并使用。3.SEISO:Cleanyourworkplacecompletelysothatthereisnodustonfloor,machineandequipment清扫:彻底地打扫您的工作场所，保证在地板，机器和仪器上没有灰尘。4.SEIKETSU:Maintainhighstandardofhousekeeping&workplaceorganizationatalltimes清洁:始终高标准地维护房屋的干净和工作场所的整洁。5.SHITSUKE:TrainpeopletofollowgoodhousekeepingDisciplines素养:教育人们遵守良好的保洁纪律。7Step-1Lookaroundyou.….看看您的周围…..Aretherethingsnotofuseanymore??….yes.有不经常使用的东西吗??…有.Outdateddiaries,pensrunoutofink,tools过时的日记,没有墨水的笔,工具whicharebrokenanduseless,Fileswhichareneverreferredto,……哪一个是破损的和无用的,从没有用过的文件Throwtheseaway…IMMEDIATELY.立即扔掉它.8Step-2Firstdecidewhichthingstobeputwhere….首先决定哪一东西放在什么地方----Thosewhichyouneedveryofteninyourjobshouldbeplacedveryneartoyourworkstation其中哪些是您在工作中非常需要的,将它定置于距您工作站最近的地方.Thingsnotusedoftencouldbeplacedaway如果不是使用频繁的物品，可以放得远一些.Keepalistofthingswiththeirlocation.在保存的地方存放一个物品的清单.9Step-3Donotwaitforthingstogetdirtybeforeyoucleanthem.Cleanregularly不要等到东西脏了才去清扫,要定期地做.Putaside3minuteseverydaytocleanyourworkplace每天保持3分钟用于打扫您的工作场所.Neverthrowanythingaroundordirtyanyplace.不随意向周围丢东西和将弄脏任何地方.Regularlycleanthemachines&tools.定期地打扫机器和工具.10Step-4Ifyoudonotconsciouslytrytomaintainthecleanenvironment,verysoonyouwillfindthatyourworkplaceisdirtyagain.如果您不是自觉地保持清洁的环境,您将会很快地发现您的工作场所又变得脏乱.Makescheduleforcleaningandorganizingyourworkplace.给整理和清洁您的工作场所制定计划.Interdepartmentalcompetitionsonhousekeeping在日常保洁中进行内部竞赛.11Step-5Managementshouldtrainitsstaffandtrytodevelopaculturewithinthecompanywherebygoodhousekeepingbecomeseverybody’shabit管理者要培训员工,努力在公司内部形成一种文化,使良好的日常保持成为每人的习惯.Treatyourworkplaceasthesecondhome.将您的工作场所看作第二个家.Maintainyourattitudesandhabits.保持您的态度和习惯.12Somesignificantbenefitsobserved一些可见的重要效果¤HappierEmployeewithhighmorale¤具有高昴士气的快乐的员工¤Greaterpeopleinvolvement大量的人员参与.¤LowEmployeeturnover低的员工流动.¤Increasednumberofsuggestions建议数量的增加.¤Betteruseoffloorspace更好地使用空间.¤Lesswork-in-progressandinventories少的在制品和库存.¤Betterflowofwork.更好的工作流程.¤Lowmachinebreakdownrates.低的设备停机率.¤Lowaccidentrates.低的意外事故率.¤Highyieldofmaterials高的产出率.¤Highproductquality高的产品质量.135S145S165SEquipmentsMaterialJigs/ToolsMethodsWorkersProductsTimelinessQUALITY质量SAFETY安全EFFICIENCY效率CONTROL控制CUSTOMERSATISFACTION客户满意EMPLOYEESATISFACTION员工满意5S17Whatarethe5S’s5S中的“S”代表什么?Seiri-Sorting整理(分类)Seiton-SystematicArrangement整顿(系统安排)Seiso-Cleaning清扫Seiketsu-Standardization清洁(标准化)Shitsuke-Training&Discipline素养(培训和纪律)5S185S19TOCLEARLYDIVIDEOBJECTSINTOTWOGROUPS明确地区分两组不同的物体.-THOSEITEMSTHATARENECESSARY.这些项目是必需的.-ANDTHOSEITEMSTHATARENOTNECESSARY.这些物品不是必需的.TOGETRIDOFTHEUNNECESSARY去掉不需要的.ANDTOKEEPTHENECESSARY保存必要的.5S201.Itemisnotneeded物品不是必需的.2.Itemisneededhoweverquantityinstockismorethanwhatisneededforconsumptioninnearfuture物品是需要的,但是贮存的比实际消耗的多3.ContingencyParts偶然使用的部件(應急零件)Criticallydecidethequantityofcontingencypartstoberetainedandcriteriaforsuchparts精确地确定急需部件的数量并按标准保存它们。Whatisunnecessary什么是多余的?5S21Frequencyofuse使用的频率StorageMethod贮存的方法*ThingsyouhavenotusedinthepastoneyearThrowthemout丢掉它*Thingsyouhaveusedonceinthelast6-12monthsStoreatdistanceORKeepinstoreLOW*Thingsyouhaveusedonlyonceinthelast2-6monthsStoreitincentralplaceinyourzone*ThingsusedmorethanonceamonthStoreitincentralplaceinyourzoneHIGH*ThingsusedonceaweekStoreneartheworkplace*ThingsuseddailyorhourlyStoreneartheworkplaceOrganization组织5S22Identifyingunnecessary确定不必要的1.Parts&WorkinProcess(WIP)在流程中的部件和工作•Thingsfallenbackbehindthemachineorrolledunderit掉落在機器後面或滾入機器中的部件•Brokenitemsinsidethemachine设备内部破损的部件•Thingsundertheracks/platform在架子或工作台下面的物品•ExtraWIP额外的在制品•Stockofrejecteditems拒收物品的贮存•Itemsaccumulatedoverperiodforrework堆积的过期的返工物品•Materialawaitingdisposaldecision等待处理的材料•Materialbroughtforsometrial,stilllyingevenaftertrial用以试验甚至已经完成试验的材料•Smallqtyofmaterialnolongerinuse不會再用到的小批量材料5SContd..23Identifyingunnecessary确定不必要的2.Tools,Toolings,Measuringdevices工具,工装,测量装