福特阶段性PPAP(英文)

精品资料网（）25万份精华管理资料，2万多集管理视频讲座精品资料网（）专业提供企管培训资料GLOBALPURCHASINGSupplierTechnicalAssistancePhasedPPAPEdition1,October2002精品资料网（）25万份精华管理资料，2万多集管理视频讲座PhasedProductionPartApprovalProcessPhasedPPAPFordMotorCompanySupplierTechnicalAssistanceOctober,2002TableofContentsAcknowledgementsForewordCONTENTSPhasedPPAPIntroduction3PPAPMilestones4PhasedPPAPOverview5PhasedPPAPProcessFlow6Run-at-Rate7Phase1PPAP–QualityVerification8Phase2PPAP–ProductionVerification9Phase3PPAP–CapacityVerification10CustomerDispositionofthePSW13Expectations14AppendixA15AppendixB21AppendixC22AppendixD24AcknowledgementsThedevelopmentofPhasedPPAPandthesupportingsystemshasrepresentedasubstantialundertaking.WewouldliketothankthemembersoftheForddevelopmentteamaswellasacknowledgekeysuppliersfortheirtimeandeffortinthisproject,including:DanaLearMagnaMeridianAutomotiveSYSystemsTechnologiesTRWVisteonForeword–PhasedPPAPVisionPartnerwithsupplierstodriveflawlessexecutioninvehiclelaunchanddeliverproductsthatsurpasscustomerexpectations.TeamworkFordMotorCompanyanditssuppliersmustworktogethertodeliveraqualitypart,producedon-time,thatmeetsallFordengineeringrequirements.Toaccomplishthisgoal,Fordanditssuppliersmustplacetrust,integrityandaccuracyaboveallelseintheProductionPartApprovalProcess.SupplierResponsibilityinFlawlessLaunchSupplierdeliversasuccessfullaunchwithnoqualityorcapacityissuesthataffecttheFordproductionprocess.WhatPhasedPPAPMeanstoFordMotorCompanyPhasedProductionPartApprovalProcess(PPAP)istheprocessinwhichthesupplierdemonstratestheycanproducequalitypartsandprovidethesepartstoFordattherequiredvolume.SuccessfulcompletionofPhasedPPAPdemonstratessupplierreadinessusingtheproductionmachinery,tooling,andfacilitieswiththeintendedpersonnelattheintendedproductionratethatiscapableofmeetingtheFordrequiredvolumes(asspecifiedontheRequestforQuotation).3PhasedPPAPIntroductionAsaresultofreviewingindustrybestpractices,FordhasmodifiedPPAPintoa‘threephased’approachthatwillindependentlyverifyproductquality,productionreadinessandcapacitypriortoJob#1.PhasedPPAPwillprovidethelaunchteamwithanimprovedmethodofriskmanagementandprovideaconsistentmethodforasuppliertodetermineiftheymeetFordprojectedprogramvolumes(SeeAppendixA).PhasedPPAPensuresthatthesupplierprocesshasthepotentialtoproduceaqualityproductthatconsistentlymeetsFordrequirementsduringanactualproductionrunatthequotedproductionrate.PhasedPPAPseparatesthePPAPprocessintothreephases:Phase1iscalled'QualityVerification'Phase2iscalled‘ProductionVerification’Phase3iscalled‘CapacityVerification’.ThisPhasedapproachrequiresthesuppliertoprovidepromisedatestoFordforeachofthethreeevents,andadditionallyincludestherequirementforthesuppliertoindicatethatRunatRatehasbeensuccessfullycompleted.(AppendixB,Table1summarizestheserequirements)Note:Forlesscomplexcomponents/commodities/productionstreams,itispossibletocompletemultiplephasesasasingleevent.4PhasedPPAPOverviewScopePhasedPPAPredefinesboththeinterpretationandexecutionoftheProductionPartApprovalProcess(PPAP)(includingthePartSubmissionWarrant(PSW))andisrequiredforthefollowing:1.Anewpartorproduct(i.e.,aspecificpart,materialorcolornotpreviouslysuppliedtothespecificcustomer).2.Correctionofadiscrepancyonapreviouslysubmittedpart.3.Productmodifiedbyanengineeringchangetodesignrecords,specifications,ormaterials.4.AnysituationsrequiredbySectionI.3.1fromtheAIAGPPAPManual,3rdEd.(SeeAppendixC).Theserequirementsareaminimum;localoperationsmayrequireadditionalapprovals.PhasedPPAPwilleventuallybeappliedgloballyintheProductionPartApprovalProcess.SuppliersarerequiredtoapplythePhasedPPAPprocess,includingpromisedates,confirmationandeventcompletionforall‘newtooledparts’.PhasedPPAPappliestobothnewvehicleprogramsandforvehiclescurrentlyinproduction,i.e.runningchanges.BenefitsofPhasedPPAPSuppliersandFordwillbenefitfromtheuseofPhasedPPAP.PhasedPPAP:RequiresplanningforlaunchDividesPPAPactivitiesintomoremanageablesegmentsEnsuresassessmentofsupplierabilitytohandleproductionvolumeProvidesaconsistentmechanismtodeterminecapacityverificationProvidestheprogramteamwithadditionalmeasurestoforecastprogramreadinessProvidesclaritytotheexistingPPAPprocess5PhasedPPAPMilestonesReference:FordProductDevelopmentSystem(FPDS)*Note:1PPBuildoccursduringLRLaunchReadinessphaseofFPDS,whichis4.5monthspriortoJ1foranS3andaboveprogram.Partsproducedfromaproductionstream(fromaminimumofoneproductiontool/line/processstream)atproductionfeedsandspeeds.ProvidesanearlyindicatorifsuppliercanmakefuturetimingPartsareproducedfromaminimumofoneproductionstream(tool,line,facilities,etc.)Dimensional,LabandEngineeringSpecification(ES)testingcompleteforthisproductionstream(lessappearanceapprovals)Thecompleteactualproductionstream(tool,line,facilities,personnel,etc.)intendedforthisspecificprogram/launchisinplaceandoperationalDimensional,LabandEStestingcompletefromalltools,cavities,molds,productionstreams(includingallappearanceapprovals)SuppliersubmitsPartSubmissionWarrant(PSW).Partsareprodu