IE产能负荷分析

產能負荷分析概念:產能負荷:產能負荷即生產能力的負荷.產能負荷分析須考慮的因素:設備,空間,以及相關的人員等等.資訊的了解:1.需了解未來幾個月的forecast.2.需了解過去達成率及趨勢.3.需了解各產品標準產量及標準人力4.需了解过去,現在設備的LOADINGRATE5.需了解現工廠的LAYOUT6.需了解現工廠的人力的分配狀況......JunJulAugSepOctNovDecPbuDemandBatteryDemand683358310087450102500121500136000108500InverterDemand653858530091000107000128000143000113500Smallbd94385113100150785141000173000195500147500050000100000150000200000250000JunJulAugSepOctNovDecBatteryDemandInverterDemandSmallbd例:PBUForecastJunJulAugSepOctNovDecJanFebMarAprMay58%56%47%54%76%75%78%68%46%79%84%100%27018302712628447925692906516748027399072084644569472956946546259539455594488542911398734661520582874513656571562516106567%66%75%51%68%78%100%80%76%96%96%100%30931358634183945123621996810569042465713439854319540246640546259539455594488542911398734661520582874513656571562516106561%81%100%100%100%100%96%100%100%97%97%97%152737151201137448967901567141298224171784798753171524471394428062716542484971857211374489679015671412982243527847987531715245913945780628150020032002InvBattSmall0%20%40%60%80%100%120%JunJulAugSepOctNovDecJanFebMarAprMayInvBattSmallGoalPBUPRODUCT自制率COBPlantJan.FebMarAprMayJunJulAugSepOctNovDecTTL(Target)1030009600095000910009100093000102000109000134000152000170000144000TTL(Actual)1043617994687497665074923150555448336628960159923019656555689達成率101.32%83.28%92.10%73.08%54.10%54.36%43.95%60.82%44.89%60.72%56.80%38.67%達成率0.00%20.00%40.00%60.00%80.00%100.00%120.00%123456789101112達成率2002年COBForecast與實際達成狀況Remark:以平均達成率63.68%來計算2003年Power廠Forecast與預估產量Jun'03Jul'03Aug'03Sep'03Oct'03Nov'03Dec'03INV2003forecast653858530091000107000128000143000113500預估產量41637543195794968138815109106272277Batt2003forecast683358310087450102500121500136000108500預估產量43516529185568865272773718660569093SBDforecast(PBU)94385113100150785141000173000195500147500預估產量645407733810310796416118297133683100861SBDforecast(SBU)354000414000360000400000400000400000400000a.SMTLine設備評估---未來7個月SMTLoadingRate(1)2003年6月16日2626262626262626262626262626PROJECTSJUNFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioTotalQTY74660726226155650811432202284784516563000557140648000594028771500560032624500566000Totalworkingtime555.062258.62994.712315.821107.122286.031391.052228.231783.702356.542249.862294.441484.572287.74SMTLINES14141414141414SMTtotalworkhour572.002860.00572.002860.00572.002860.00572.002860.00572.002860.00572.002860.00572.002860.00LOADRATE197.04%78.97%173.90%80.97%193.55%79.93%243.19%77.91%311.84%82.40%393.33%80.23%259.54%79.99%LOADRATE1(80%)77.63%63.18%139.12%64.78%154.84%63.94%194.55%62.33%249.47%65.92%314.67%64.18%207.63%63.99%LOADRATE1(90%)87.33%71.08%156.51%72.88%174.20%71.94%218.87%70.12%280.65%74.16%354.00%72.20%233.59%71.99%SMTLINES24242424242424SMTtotalworkhour1144.002860.001144.002860.001144.002860.001144.002860.001144.002860.001144.002860.001144.002860.00LOADRATE248.52%78.97%86.95%80.97%96.78%79.93%121.60%77.91%155.92%82.40%196.67%80.23%129.77%79.99%SMTLINES34343434343434SMTtotalworkhour1716.002860.001716.002860.001716.002860.001716.002860.001716.002860.001716.002860.001716.002860.00LOADRATE332.35%78.97%57.97%80.97%64.52%79.93%81.06%77.91%103.95%82.40%131.11%80.23%86.51%79.99%DECJULAUGSEPOCTNOV設備評估a.SMTLoadingrate(1)0.00%100.00%200.00%300.00%400.00%FebMarAprMayJunJulAugSepOctNovDecFUJICASIORemark:Casio線Loading以80%為界1FUJI&5CASIO7月必須新增SMTLINE---未來7個月SMTLoadingRate(1)0.00%100.00%200.00%300.00%400.00%JUNJULAUGSEPOCTNOVDECLOADRATE1LOADRATE2LOADRATE3Remark:LoadRate1表示1FUJI&5CasioLoadRate2表示2FUJI&5CasioLoadRate3表示#FUJI&5Casio26天/月SMTLoadingRate(2)2003年6月16日3030303030303030303030303026PROJECTSJUNFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioFujiCasioTotalQTY7466072622697650869432139284847516531000589140573500668528654500677032624500566000Totalworkingtime555.062275.61744.802590.85807.212611.061209.802436.071472.792698.481844.982731.821495.522301.90SMTLINES14141414141414SMTtotalworkhour660.003300.00660.003300.00660.003300.00660.003300.00660.003300.00660.003300.00660.002860.00LOADRATE184.10%68.96%112.85%78.51%122.30%79.12%183.30%73.82%223.15%81.77%279.54%82.78%226.59%80.49%LOADRATE1(80%)67.28%55.17%90.28%62.81%97.84%63.30%146.64%59.06%178.52%65.42%223.63%66.23%181.28%64.39%LOADRATE1(90%)75.69%62.06%101.56%70.66%110.07%71.21%164.97%66.44%200.83%73.59%251.59%74.50%203.93%72.44%SMTLINES24242424242424SMTtotalworkhour1320.003300.001320.003300.001320.003300.001320.003300.001320.003300.001320.003300.001320.002860.00LOADRATE242.05%68.96%56.42%78.51%61.15%79.12%91.65%73.82%111.57%81.77%139.77%82.78%113.30%80.49%SMTLINES343434343434SMTtotalworkhour1980.003300.001980.003300.001980.003300.001980.003300.001980.003300.001980.003300.001980.002860.00LOADRATE328.03%68.96%37.62%78.51%40.77%79.12%61.10%73.82%74.38%81.77%93.18%82.78%75.53%80.49%DECJULAUGSEPOCTNOV0.00%50.00%100.00%150.00%200.00%250.00%300.00%FebMarAprMayJunJulAugSepOctNovDecFUJICASIOSMTLoadingRate(2)7月必須新增SMTLINE1FUJI&5CASIORemark:Casio線Loading以80%為界0.00%100.00%200.00%300.00%JUNJULAUGSEPOCTNOVDECLOADRATE1LOADRATE2LOADRATE3Remark:LoadRate1表示1FUJI&5CasioLoad