精益生产技术在汽车制造业的应用

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:1007-5429(2004)05-0126-04:2003-08-19:(1972-),,,,,黄斌1,周婉婷2(1.上海通用汽车有限公司联合发展中心,上海201206;2.天纳克汽车工业有限公司,上海200040):针对国内汽车制造业精益生产实施的现状,结合多年来在上海通用汽车供应商中推广精益生产的经验和教训,提出了精益生产的推进应按照精益原则精益组织精益现场精益价值流精益布局精益设备和工装精益物流的方法和原则进行,从而推进企业的不断改善,适应当前汽车业多品种小批量的生产特点和趋势:精益生产;精益原则;精益组织;精益现场;精益价值流;精益布局;精益设备和工装;精益物流:F273:ALeanManufactureImplementationInAutomobileIndustryHUANGBin1,ZHOUWan-ting2(1.JointDevelopmentCenter,ShanghaiGeneralMotorsCo.,Ltd.,Shanghai201206,China;2.TennecoAutomotiveCo.,Ltd.,Shanghai200040,China)Abstract:Basedontheanalysisoftheleanmanufactureimplementationstatusofdomesticautomobileindustry,andthetendencyofmult-iproduct,smal-lbatch-sizeproduction,astructuredmethodofleanmanufactureimplementationisproposed.Leanprinciples,leanorganization,leanworkshop,leanvaluestream,leanlayout,leanequipmentandtooling,leanlogistics,arethekeyaspectsfororganizationsstrivingforcontinuousimprovement.Keywords:leanmanufacture;leanprinciple;leanorganization;leanworkshop;leanvaluestream;leanlayout;leanequipmentandtooling;leanlogistics150,(TPS),(GMS)(DMS)(FPS)(VPS),90,,,,,,,2000,,,2,,,,)126)IndustrialEngineeringandManagementNo.5,200420045,,,,,,,1990TPM,TPM,/TPM0,,,,,,,,,,(,),,,,,SMART(),6R(Re-engineering)(Kaizen),ISO/TS169493,,,,,,,,,U,,,,,,,,,,45S5S,,5S,2S,80%=/0/0@100%5S,5S5S,,(1),(Andon),,,)127)IndustrialEngineeringandManagementNo.5,20042004515S5(VSM)(2),,(),2,,,,,6,,,,,,(TaktTime),U,,,115,30%,20%7()(SingleMinuteExchangeofDie)(OneTouch),,,,()ECRS(),60,6-8,4,,(),(),TPM,,(Cmk)8,MRPERPMRPERPERP)128),:;,,ERP,,,ERP,,,,,,(Containerization),(,),,10%,(LevelScheduling),,,,,9,,:[1]WomackJP,JonesDT.LeanThinking-BanishWasteAndCreateWealthInYourCorporation[M].Simon&SchusterUKLtd.,1996.[2]CoyleJJ,etal.TheManagementOfBusinessLogistics[M].WestPublishingCompany,1996.(上接第118页),258,/0,,,4,,,,,,,,,:[1],.[M].:,1999.[2],,.[M].:,1996.[3]BoundsG,YorksL,AdamsM,RanneyG.BeyondQualityManagement:TowardstheEmergingParadigm[M].McGraw-Hill,1994.[4]DaleBG.ManagingQuality[M].2nded.PrenticeHall,1994.[5]AshbyJR,UzsoyR.SchedulingandOrderReleaseinaSingle-StageProductionSystem[J].JournalofManufacturingSystem,1995,14(4).(上接第125页)4,,,,,,,:[1].[J].,2003,8(2):1-3.[2].[M]..:,2001.[3],.[J].,2003,8(2):62-66.)129)IndustrialEngineeringandManagementNo.5,200420045

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