TPM全面生产维护讲义(张龙)

整理文档很辛苦,赏杯茶钱您下走!

免费阅读已结束,点击下载阅读编辑剩下 ...

阅读已结束,您可以下载文档离线阅读编辑

资源描述

Wisdom-Union1Wisdom-Union‰‰‰‰‰‰‰‰Wisdom-Union3Wisdom-Union4Wisdom-UnionWisdom-Union5S21Wisdom-Union‰TPMTotalProductiveMaintenance••••7Wisdom-Union‰TPMTotalProductiveMaintenance8Wisdom-UnionTPMT----PM---9Wisdom-Union(“5S”10Wisdom-UnionTPM11Wisdom-Union······12Wisdom-Union†•••13Wisdom-Union†14靠Wisdom-Union†15TPMWisdom-Union‰‰‰7TPMWisdom-Union••••••18Wisdom-Union19Wisdom-Union20Wisdom-Union1(BM:BreakdownMaintenance19502(CM:CorrectiveMaintenance19503(PM:PreventiveMaintenance19554MP:MaintenancePreventionFMEA19605PM:ProductiveMaintenance19606(TPM:TotalProductiveMaintenance)198021Wisdom-Union-WEdwardsDemingDeming—TQMTQM“”“”TPM22Wisdom-Union123Wisdom-Union2“”MTBFMTBF-MeanTimeBetweenFailuresMTBF=/-------------------24Wisdom-UnionTPM25Wisdom-Union26Wisdom-Union‰‰‰‰¾¾¾¾“”“”“”27Wisdom-Union“”28Wisdom-Union29Wisdom-Union30Wisdom-Union31Wisdom-UnionTPM134PM32Wisdom-Union12345678910111213141516171819202122232425261234533Wisdom-Union‰‰¾¾¾¾¾¾34Wisdom-Union‰‰¾¾¾¾¾35Wisdom-Union36Wisdom-Union‰‰‰‰‰‰PDCA37Wisdom-Union38Wisdom-Union39Wisdom-Union‰KIEFIL‰‰40Wisdom-Union41Wisdom-Union42Wisdom-Union43Wisdom-Union“”“”44Wisdom-Union45Wisdom-Union46Wisdom-Union“”“”“”47Wisdom-Union“”“”48Wisdom-Union49Wisdom-Union50Wisdom-Union51Wisdom-Union1CM3CM5CM1.2.1CM3CM5CM3.4.————‰5CM:3CM:1CM:SIZE‰5CM3CM1.BOX2.5CM3.4.5.3CM6.Wisdom-Union1.2.V-3.4.5.6.‰40CM40CM‰4CM‰6CM‰6CM‰2CM‰2CM‰3CM‰3CM‰9CMWisdom-Union1.2.3.‰15MM16MM‰30CM‰40CM‰MACHINGMARK1.2.——PM3.4.2~4MM12CM1:0.5:1.51.2.3.4.5.‰Wisdom-Union1)2)3)4)5)58Wisdom-Union59Wisdom-Union60Wisdom-Union61Wisdom-UnionPOKAYOKE62Wisdom-UnionPOKAYOKE63Wisdom-Union‰64Wisdom-Union65Wisdom-Union4“”66Wisdom-Union4467Wisdom-Union···68Wisdom-Union‰69Wisdom-Union‰‰70Wisdom-Union71Wisdom-Union72Wisdom-Union73Wisdom-Union74Wisdom-Union75Wisdom-Union712345676Wisdom-UnionPMP——M——4MPMPhenomenaPhysicalMechanismPM77Wisdom-UnionPM12344M56778Wisdom-UnionPM79Wisdom-UnionPM80Wisdom-UnionPMPM1.2.3.4.…5.…81Wisdom-Union82Wisdom-Union83Wisdom-Union84Wisdom-Union85Wisdom-Union86Wisdom-Union87Wisdom-Union88Wisdom-Union89Wisdom-Union90Wisdom-Union91Wisdom-Union5S1S-“”2S-“”3S-“”4S-3S5S-92Wisdom-Union“”“”93Wisdom-Union5S‰‰‰94Wisdom-Union5S‰‰‰‰95Wisdom-Union””96Wisdom-Union997Wisdom-Union98Wisdom-Union————TPM(OEE:OverallEquipmentEffectiveness)1/EquipmentFailure/BreakdownLosses2SetupandAdjustment3IdlingandMinorStoppageLosses4ReducedSpeedLosses5QualityDefectsandRework6StartupLossesOEETPMOEE99Wisdom-UnionEquipmentEffectivenessValue-added=XX=/=/=/=/100Wisdom-Union/Losses10101Wisdom-Union102Wisdom-Union=++++++=++++103Wisdom-Union=—(+++)104Wisdom-Union/105Wisdom-Union106Wisdom-Union107Wisdom-UnionOEE100?OEE100OEE100108Wisdom-Union024681012141605101520253035404550109Wisdom-UnionMTBFT1T2T3T4T5T6T7t1t2t3t4t5t6T1~T7:t1~t6:T1+T2+T3+T4+T5+T6+T7MTBF=6t1+t2+t3+t4+t5+t6MTTR=6MTTR:110Wisdom-Union—111Wisdom-Union112Wisdom-Union113200020022002200320044/41/42/43/44/41/42/43/44/41/42/43/44/41/42/43/44/41.TPM2.TPMMASTERPLAN3.2000TPM4.1.MODEL2.STEP3.THEME4.5.TPMMANUAL1.TPM2.3.TPM-INSTRUCTOR4.1.4STEP1.2.3.TPMTPMTFTTPM6TPMTOP1/STEPUNITTPM1/TPMTOP1/TPMSTEPUNITTPMTPMTOP1/TPMSTEPUNITTPMTPMTOP1/TPMSTEPUNITTPM7LOSSLOSSLOSS6STEP6STEP5STEP4STEP3STEP2STEP6STEP6STEP5STEP4STEP3STEP2STEP1STEP1STEP1STEPSTEPMODELSTEPTPMPROGRAMTPMTPM-MANUALPSMPPMS4M1E5STEP4STEP3STEP2STEPSTEP1STEPTPMTPMTPM1TEAMTPMTPMKEY-MANTPMTPMTPMTPMTPMTPMTPMKEY-MANTPMTPMTPMTPMTPMTPMTPMTPM12STEPTEAMTPMTPMTPMTPMTPMTPMTFTTPMMINDTPMFilling-System5SQATFTLOSSTPM7“0”“0”OPEOPERATORMy-Machine‰‰Wisdom-Union“”121Wisdom-UnionTPM122Wisdom-UnionNWG•123Wisdom-UnionNWG••••124Wisdom-Union125Wisdom-Union••••••Wisdom-UnionWisdom-Union

1 / 128
下载文档,编辑使用

©2015-2020 m.777doc.com 三七文档.

备案号:鲁ICP备2024069028号-1 客服联系 QQ:2149211541

×
保存成功