11TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionTotalProductiveMaintenance2TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionTotalProductiveMaintenance:,3TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention1.().2.PM.3..4..5.,PM.TPM4TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention1.,2.,“”3.4.5.0TPM25TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionTPM5S·6TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionTPM7TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention,.,,,(),.TPMTPMTPMInputOutput=8TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention..TPM2675001660200400600199819992000201%83.887.579.970809019981999200038%30739221010030050019981999200087%/1258494351567501000020000199819992000PPM40%3TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention10TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionTPMTPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention11TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionPreventiveMaintenance¾¾¾¾12TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionPreventiveMaintenance(PM),,,)())PM¾¾¾413TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionYESNO1.2.73.4.5./YESNO1.2.3.4.5.YESNO1.2.3.4.5.14TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionHO2543211234512345/15TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionPreventiveMaintenance,PM,16TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionMaintenancePreventionDesign,,(MP)517TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention//MTBFMPPM18TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionPredictiveMaintenance¾¾¾¾¾,,PredictiveTools19TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention99,,,,20TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionCorrectiveMaintenance¾¾,¾621TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention..22TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionBreakdownMaintenance23TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionSMUMPMBMTBMCBMEMCMMPDM24TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionTotalProductiveMaintenanceTPM:¾¾¾¾¾725TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention26TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention=1-27TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention82=16H2H1H13H1316=81.25%28TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention829TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention=/36008H=(/)30TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention=/360031TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention32TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionTPM5S93334?JustInTimeRightMaterialRightTimeRightQuantityRightQualityRightPlace3536103738///39AAACCCCAAAAAAAAABBBBBBBB40ABABACABABACABABACABABAC114142FIFO5043AB“”“”44TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention124500450020002K14235110008500750025001000500025002P15125850011000650020001110000850035001500500035002P14125100001098321P5000/K4500/46TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention747TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention48TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention1349TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionTPM50TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionTPMTOPOPLOnePointLesson51TPMPreventivePredictiveCorrectiveBreakdownMaintenancePreventionTotalProductiveMaintenance52TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention¾1./¾2./¾3.¾4.¾5.¾6.1453TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention1.Breakdowns/Failures/:::586150154TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention2.SetupsandAdjustments..55TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention2.SetupsandAdjustments¾:••••WPO•¾¾¾¾¾¾¾¾¾/¾/¾¾¾¾56TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention3.Minorstoppages51557TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention4.Reducedspeed58TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention5.DefectsandRework59TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention6.StartupandYieldLoss60TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention()1661TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention62TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention1.6.5.3.4.2.&/63TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention8=480/64TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention8=480480-20=460/&5S201765TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention460-60=400&/&8=480480-20=4606066TPMPreventivePredictiveCorrectiveBreakdownMaintenancePrevention—=1.2.&/&460-60460X100%=87%=6