立体式仓储堆垛机的设计

郑州XXXX毕业论文立体式仓储堆垛机的设计作者姓名：XXXXX专业名称：机械工程及自动化指导教师：XXXXXX讲师立体式仓储堆垛机的设计-I-摘要自动化立体仓库是现代物流随经济、科技发展而产生的新型物流系统。旨在利用电力科学驱动机械设备解放人力，提高生产率，降低生产成本。它是在不直接进行人工干预的情况下自动地存储和取出物流的系统。它是现代工业社会发展的高科技产物。堆垛机能够在自动化立体的巷道中来回穿梭运行，将位于巷道口的货物存入货格或者将位于货格内的货物取出并运送到巷道口。近年来，随着企业对生产与管理认识的不断提高，物流系统的改善与合理性对企业的发展也至关重要。事实上，堆垛机已经越来越广泛地参与生产运输中，它是自动化立体仓库中最重要的起重堆垛设备。本文依据在学校实验室自动化立体仓库，详细论述了堆垛机的设计方案，对其中的货架、堆垛机结构和货叉机构进行设计。文章的重点放在堆垛机的三个部件：升降机构、行走机构、货叉机构的设计上。首先，提出各个机构的总体设计方案；其次，对各个机构的受力情况进行了分析并计算，然后估算初取值，再进行校核，最后确定各个实际值。本次设计的有轨堆垛机性能良好、动作灵活、操作方便、故障率低、维护简单方便，满足了生产的需要。关键词：自动化立体仓库货架堆垛机立体式仓储堆垛机的设计-II-AbstractAutomatedWarehouseisanewlylogisticssystemexploitedwiththedevelopmentofthemodernscienceandeconomywhichaimsatusingmechanicalequipmenttoliberatehumaneffort,increaseproductivityandreduceproductioncosts.Whileitssavingandtakingoutgoods,manualinterventionisneedless.Itishigh-techproductinthedevelopmentofmodernindustrialsociety.Stackerscanrunbackandforthintheautomatedthree-dimensionalroadway,puttingthegoodslocatedatthemouthofroadwayintothecargoboxesordeliveringthegoodstothemouthofroadwayaftertakingthemoutfromcargoboxes.Inrecentyears,withthecontinuousimprovementofenterpriseknowledgeonproductionandmanagement,improvementandrationalityoflogisticssystemisalsovitaltoenterprise'sdevelopment.Stac-kerhave,infact,moreandmorewidelyinvolvedintheproductionandtransportation,foritisthemostimportantliftingpilingequipmentinAutomatedWarehouse.Thisthesisdetailedlydiscussesthedesignproposalofstackerbasedonlaboratoryautomationstereoscopicwarehouseatschool,especiallythedetaileddesignongoodsshelves,thestructureofthestackerandforkmechanism.Thearticlefocusesonthethreepartsofstackers:thestackerliftingmechanism,delivermechanismandtheorganizationofcargofork.Firstofall,thepaperputsforwardtheoveralldesignschemeofeachcomponents;Secondly,theforceoftheeachcomponentsareanalyzedandcalculated.Thentheactualvalueshavebeenputoutafterestimatingandcheckingthedata.TheguiderailmachinethatIhavedesignedperformwellandhavetheadvantagesofflexiblemotion,easyoperation,lowfailurerate,andconvenientmaintenancewhichcanmeettheneedsoftheproduction.Keywords:Automationthree-dimensionalstorehouse,Shelf,Stackercranes立体式仓储堆垛机的设计-III-目录摘要............................................................................................................IAbstract..................................................................................................II目录.........................................................................................................III前言...........................................................................................................11堆垛机的发展.......................................................................................21.1堆垛机的定义.............................................................................21.2堆垛机的特点.............................................................................21.3堆垛机的分类.............................................................................21.4堆垛机的发展趋势.....................................................................32总体设计方案设计及机构简图...........................................................42.1设计题目.....................................................................................42.2设计要求.....................................................................................42.3主要设计参数及技术指标如下.................................................42.4总体设计方案设计.....................................................................42.5机构简图.....................................................................................52.5.1堆垛机总体装配图...............................................................52.5.2堆垛机整体局部图...............................................................72.5.3零件图.................................................................................103堆垛机总体设计.................................................................................293.1货叉机构电机选取及校核.......................................................293.1.1最大工作负载下电机轴所承受的负载转矩.....................293.1.2快速空载起动时电机轴所承受的负载转矩.....................293.1.3电机1的选取.....................................................................30立体式仓储堆垛机的设计-IV-3.1.4电机1的性能校核.............................................................303.2货叉机构齿轮、齿条传动设计...............................................313.2.1齿轮1转速校核.................................................................323.2.2齿轮1、齿条1参数计算..................................................323.2.3齿轮2角速度校核.............................................................323.2.4齿轮2、齿条2参数计算..................................................333.3行走机构电机选取及性能校核...............................................333.3.1最大工作负载下电机轴所承受的负载转矩.....................333.3.2快速空载起动时电机轴所承受的负载转矩.....................343.3.3电机3的选取.....................................................................343.3.4电机3的性能校核.............................................................353.4行走机构齿轮、齿条传动设计...............................................363.4.1齿轮3转速校核..............................................