液氨充装安全生产制度

液氨充装管理制度山西丰喜华瑞煤化工有限公司SHANXIFENGXIHUARUICOALCHEMICALINDUSURYCO.,LTD二零一三年三月山西丰喜华瑞煤化工有限公司液氨充装管理制度编制：生产管理部审核：程新潮批准：刘力源版次：A.1编号：受控状态：修改状态：2013年3月1日批准2013年3月10日实施山西丰喜华瑞煤化工有限公司发布目录液氨充装安全生产制度····························································································1安全检查管理制度··································································································2安全检查管理制度··································································································5安全责任制度········································································································7装卸过程关键点控制制度（含安全监控和巡视）···························································9安全责任制度······································································································11安全责任制度······································································································14特种设备操作人员培训管理制度··············································································19设备维护保养制度································································································20压力容器及压力管道安全管理制度···········································································22特种设备安全技术档案管理制度··············································································23特设备日常维护保养制度·······················································································26特种设备定期检查制度··························································································28特种设备定期检验制度··························································································30仪表联锁管理制度································································································32特种设备安全附件、承压附件、安全保护装置、测量调控制装置及其有关仪器仪表的定期检验、检修制度············································································································33计量仪器日常维护保养制度····················································································39计量器具维修制度································································································40计量器具定期检定制度··························································································41特种设备作业人员持证上岗制度··············································································42充装资料（包括介质成分检测报告单）管理制度·························································43事故管理制度·······················································································45应急预案管理制度································································································48事故应急预案定期演练制度····················································································52用户宣传教育与服务制度·······················································································55事故上报制度······································································································56接受安全监督制度································································································59质量信息反馈制度································································································60质量管理考核制度································································································61罐车管理制度······································································································62不合格罐车处理制度·····························································································631液氨充装安全生产制度1.站长对本单位液氨充装安全全面负责。贯彻执行安全生产法规和企业安全生产规章制度。2.贯彻执行安全技术规程，编制车间安全技术措施方案。组织员工学习液氨充装安全技术规程。3.每天技术负责人应做一次设备全面检查，在确定无故障的情况下方可进行液氨充装操作。4.氨车在充装前，站长或技术负责人、当班值班长、等压岗位主操必须到现场，提前做好充装前准备及安全防护工作。5.氨车在充装前，当班值班长及等压岗位主操应检查阀架和球罐所有阀门、压力表、液氨充装管以及除静电装置等安全附件是否完好，并确认无误后，方可进行。6.氨车在充装过程中，当班值班长、岗位主操在无重要事情的情况下，不得离开现场，但至少必须有一人坚守现场，直至结束。7.充装管与氨车连接由氨车人员进行，连接前炒作人员监督氨车人，戴好防毒面具，胶皮手套，穿长衣长裤。8.充装前站长检查、票证记录的真实性，安全措施的落实情况确认无误后开始液氨充装。9.氨车在充装过程中，应密切监控各相关设备、管道的温度、压力、液位情况，严禁违规操作。10.氨车在充装结束后，当班值班长及等压岗位主操应将阀架及球罐所有阀门开关到所需状态，并观察各相关设备、管道的温度、压力、液位情况，确认正常后，方可离开。2安全检查管理制度1.为了能尽早发现生产现场不安全的（设备、工具、附件等）状况，不安全的工作环境，不安全的行为和操作及潜在的职业危害，以利采取有效的安全防范措施措施及时纠正、改善劳动条件，预防和减少伤亡事故和职业病的发生。特制订本制度。2.本制度适用于公司范围内所有单位的安全检查管理。3.安全检查管理内容及要求。3.1公司安全检查实行三级安全检查制度，即部室、车间、班组检查。3.2根据实际情况公司安全检查形式分为综合性安全检查、日常安全检查、季节性安全检查、节假日安全检查、专业性安全检查。3.2.1综合性安全检查各生产管理部室每季度至少负责组织进行一次综合安全检查，时间为1月、4月、7月、10月，各车间每月进行一次综合安全检查。检查目的：发现作业环境的潜在危险有害因素状况，以便及时采取防范措施，预防和减少事故发生。检查内容：安全责任制度落实、各岗位人员安全职责落实、员工安全教育培训、事故隐患及整改措施的落实、上级布置的各项安全活动的开展、作业现场安全管理、从业人员行为安全检查，正确使用劳保用品、用具、“三违”现象。3.2.2日常安全检查3.2.2.1一般工作岗位上的职工应在上班工作前，下班离岗前对有关的安全注意事项进行检查。3.2.2.2生产岗位上的操作工人，必须按时间、地点、路线内容进行认真巡回检查。3.2.2.3班组长和班组安全员在上班后应督促检查本班组人员对各种规章制度的执行情况，发现不安全因素应及时处理，立秋工作中避免事故的发生。3.2.2.4在交接班时，有关安全方面的问题也必须认真交接。接班后并作认真检查，发现问题及时解决，解决不了的要上报作业区，同时将情况写在交接班日记上。3.2.2.5各管理部门及管理人员应坚持经常深入现场，进行安全检查；生产系3统各部室每月至少组织一次职能安全检查，发现不安全问题，督促有关单位及时整改。3.2.2.6各级领导每日在布置工作的同时，要布置安全工作，并对所属部门进行安全检查。检查的形式可以是现场巡回检查、调度会询视落实检查、夜间值班检查。检查目的：发现作业环境的潜在危险有害因素状况，以便及时采取防范措施，预防和减少事故发生。检查的内容：生产过程中的安全情况；各类规章制度或注意事项事项执行情况。如安全操作规程、岗位责任制、工艺控制指标和劳动纪律等；安全设施、消防器材及防护用具的配置和使用情况；日常安全教育和安全活动日的活动情况；检修中的安全工作情况。3.2.3季节性安全检查各职能部门、各单位可结合岗位实际，根据不同季节的检查内容有计划地进行检查，要边检查，边改进，检查目的：确保各季安全生产环境和秩序，保障安全运行。检