mecatractionB.P.N°8-19231POMPADOURCedex(France)Tel.:+33555738989•Fax:+33555733221Email:sales@mecatraction.com-:04Page1PRINTEDINFRANCEMTR08FER1COMST©2008MECATRACTIONS.A.Allrightsofreproduction(infullorpart),adaptationandtranslationreservedforanycountry.!!Thisdocumentationisnotasperagreement.Itemsrepresentedareproposedwhilestocklasts.MECATRACTIONSAreservetherighttostopproductionormodifyspecificationswithoutpriornotice.Non-contractualpicturesApolicybuiltonperformance,serviceandqualityhasenabledthecompanytoobtainAFAQISO9002,RailwaysAQF,automotive,aeronautics…certificationsMecatractionoffersarangeofproductsadaptedtointernationalmarketneedsbyconstantimprovingandinnovatingefforts.DesignandresearchHighspeedpresses160Ttwocon-rodsmachineAssemblymachinesIndustrialelectricalconnectionsEarthingandmechanicalconnectorsHeatshrinkabletubingsCabletiesandcablingaccessoriesToolsIn-chainelectricalconnectionsRailwaysconnectionsAutomotiveconnectionsAeronauticsandspaceconnectionsDomesticappliancesconnectionsSetupinCorrèze(France)atPompadourona6000m2site,Mecatractiondesigns,developsandmanufacturesacompleterangeofindustrialelectricalconnectionscompletedbyawideofferofcorrespondingapplicationtooling.COUVMTRrailgb15/07/0811:04Page2Terminals,disconnectsandpreinsulatedcable10Preinsulatedterminals10Preinsulatedterminalsforthininsulatingconductors11Preinsulateddisconnects2,8–5and6,35mmwidth12Preinsulateddisconnects2,8–5and6,35mmwidthforthininsulatingconductors12Preinsulatedcableandbladeterminals,preinsulatedcablepinsforthininsulatingconductors13Doublecrimppreinsulatedbuttandwindowconnectors14Lowpowerpreinsulatedcoppertubularlugs15Lowpowerpreinsulatedcoppertubularlugs15/16Mediumpowerpreinsulatedcoppertubularlugs17Coppertubularlugs18/21Coppertubularlugswithdoublestud22Coppertubularlugswithaxialpalm23Specialcoppertubularlugs24Aluminiumtubularlugs25Aluminiumtubularlugs25/26Shunts27Shunts27Preinsulatedterminals30Doublecrimpringpreinsulatedterminals30Doublecrimpforkpreinsulatedterminals31Doublecrimpcoppertubularlugs31Doublecrimppreinsulateddisconnects2,8-5and6,35mmwidth32Doublecrimppreinsulatedend-splices32Doublecrimppreinsulatedbuttandwindowconnectors33Tubularlugsandbuttconnectors34Coppertubularlugs34Copperbuttconnectors34PagesConnectionsolutions5/7PagesPagesSom+RO11/07/089:42Page3Specialtables36/37Toolsforpreinsulatedterminals38Handtoolsforpreinsulatedproductsanddoublecrimppreinsulatedbuttandwindowconnectors38/39Pneumatictoolforcrimping40Compressiontoolsforcrimpingoftubularlugs41Mechanicalhandcompressiontool41Cordlesselectro-hydrauliccompressiontool-Crimpingdies42/43Compressiontoolsforcrimpingoftubularlugs44Hydraulichandcompressiontool44Hydrauliccompressiontool44/45/46Hydraulicpumpsandsets47Hydraulicpumps47Hydraulicsets47Accessoriesforhydraulictooling48Strippingtools49Cuttingpliers49Plugpliers49Cable-cutter50Cordlesselectro-mechanicalcable-cutter50PagesSom+RO11/07/089:42Page4Anelectricalconnectionshouldensureanabsolutelyreliablelink.Acompletesystem(terminalblock,electricengine,automatism,lighting…)willworkproperlydependingonthequalityofthisconnection.Inordertoensuretheintegrityoftheconnectionthefollowingfivekeyrulesshouldbeadheredtoatalltime.The5keyelementsofcrimpingAnelectricalcrimpingconnectionprovidesthelinkbetweenthecableandtheelectricalequipment.Themainfeaturesoftheseconnectionsaretoprovide:GeneralfeaturesofanelectricalcrimpingconnectionQualificationofacrimpingterminalMechanicaltestsElectricaltestsThewireconductorshouldbecorrectlystrippedandpreparedfortheapplicationAqualitycrimpingconnec-tiondesignedspecificallyfortheapplicationshouldalwaysbeusedAqualitycrimpingtooldesignedspecificallyforcrimpingtheconnectionshouldalwaysbeusedAnoperatorwithexperienceincrimpingtechniques•aperfectconductivity•agoodtensilestrength•goodcorrosionresistance•agoodvibrationstrength•shouldnotproducevoltagedroportemperatureriseTENSILESTRENGTHINSERTIONEXTRACTION(1)RESISTANCESHORTCIRCUITVOLTAGELOAD(2)VIBRATIONSTRENGTHKg(2)forpreinsulatedterminals(1)fordisconnectsandtabsSom+RO11/07/089:42Page5ConnectingpalmInsulationInsulationbindingsleevedoublecrimptypeisparticularlyadaptedtoelectricalconnectionssufferingstressorvibratingstressCorecrimpingbarrelCablesCrimpingDoublecrimpConformityvisualinspectionConformityvisualinspectionWireconductorcorrectlystrippedWireconductornotsufficientlystrippedCrimpingnotcentralisedCrimpingnotcentralisedMarksinvertedWireconductoroverstripped,difficulttoassembleonthetabInsulationbadlycutConductorwiresdamagedorcutConductorwiresun-strantedConductorwiresover-strantedInsulationparticlesonbarepartofcableCableinsulationdamaged1-Colourcodemarking2-Conductorwiresexceedingapproximately1mm3-flangefrom1to1,5mmTerminalcorrectlycrimpedOK123CrimpingofpreinsulatedterminalsSom+RO11/07/089:42Page6TubularlugsTubularbarrelInspectionholeCrimpn°1Crimpn°2BoltConnectingpalmCOPPERORALUMINIUMCRIMPINGCablesConformityvisualinspectionCrimpingConformityvisualinspectionWireconductornot