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2003-09-1810:01/(e-works)LeanProductionLP“”“”“”2019507000“”“”30130030801Kanban23Teamwork4ConcurrentEngineeringCIM111“”PokaYoke23“”lpieceflowTacttimeTacttimeTacttime2l2TotalProductiveMaintenanceTPM————————ZTPM3326332005821Tacttime217021.243345J80l22l2LeanProductionLP“”1234“”2003-3-510:58:472070801%1981198634.1801994NUMMINUMMI901994NUMMI1981LeanTransformation·A··L·“”85SNUMMIROGERBSMITHGMNUMMIJIMPETERS5S6NUMMI95%6NUMMI250NUMMINUMMINUMMI1015NUMMINUMMINUMMI5SERPERPERPERPERP5S99%NUMMINUMMI6500350450NUMMI25008502300500200NUMMINUMMI168“”200051.388%WTO“”“””“”GLCC1944NUMMINewUnitedMotorManufacturing.Inc.14TPSNUMMI19941999ALCOA()13006LeanManufacture21JustInTime5SGeneralMotor1908·“500”193120030--20018501,7731515%362,000GMCSaabNUMMI(NewUnitedMotorManufacturing,Inc.)198480,,(1984)1764,764205,84019943636NUMMIJ.D.POWER5500hiluxprizm,nova,corolla,tocama,vibe,voltzShanghaiGeneralMotor199715.250%“”.2700SRV20021111010458J.D.POWER2001GL8GlobalLinkChinaConsulting,Inc.GLCCMBAGMMOTOROLAGECOCOCOLAGLCC“2002”:·()5S:5Ssortstrengthensweepsanitarysentiment5S123“”--5S2002-1-312:06:15JeffreyLikerJUSTINTIME)(TOYOTAPRODUCTIONSYSTEM),“”!“”1.2.3.4.5.6.7.8.“”“”“”·(FLUCTUATION)··“”“”——“”(VALUESTREAMMAPPING)(FUTURELEANVISION)(WHAT)WHENWHOKAIZEN)()“XX”“”1%PILOTModelLine)---——————“”“”“”“”“‘’”——“”“”“”“”“”“”“”“”“”“”“”“”··“”……—“”ERPDemandStreamDemandStream·–DemandStream·100%–·“”–���������MTM���������“”������,���/TotalProductCycleTimeTPc/tTPc/tFirstInFirstOutValueStreamMapping——VSMTaktTimeTaktTimeTaktTimeTaktTime1.TaktTimeLeanCapacityRateMaxCapacityFlexCapacityRate120()/2.(ScheduledRuntime)EffectiveMinutesPlannedDowntimeMinutepershiftapprovedbreaks3.TaktTimeTaktTime1+1(0)6128511500|+86(0)2163758730|+44(0)1189754000+91(80)2123636–40|+27(0)118056390|+202(0)3367292|E-mailASIAsupport@demandstream.net|2ERPMRPSCM“”DemandStream----DemandStreamDemandStreamERP/MRPDemandStream“”“”“”ERPERP“”---ERP/SCM-3APICS-Flow----Heijunka---“”-HoshinKanri----Just-in-time----Kaikaku----Kaizen----Kanban----Muda----Poka-yoke----ValueStream---WomackJonesValue4(Flow)(Pull)ERP/“”----------------ERP5“”ERPERPERPERP“”“”1.2.----“”3.4.ERPERP6ERPERP/DemandStreamERP/SCMERPERP“”“”“ERP”ERPERPERPERPERPERPERPERP7ERP/ERPERPERPERPERP/VMI/KPIDemandStreamERPDemandStreamDemandStreamDemandStreamDemandStreamDemandStreamERP-takt-DemandStream-8-DemandStreamDemandStream-DemandStreamDemandStream“”DemandStream-DemandStream-DemandStream-DemandStreamERP/MRPDemandStreamERP-ERPERP-ERP/MRPDemandStream-ERPMES“”DemandStream-ERP/MRP91.2.3.4.---5.1.ERP2.3.4.taktIT5.----“”6.DemandStreamITERP/MRP7./1+1(0)6128511500|+86(0)2163758730|+44(0)1189754000+91(80)2123636–40|+27(0)118056390|+202(0)3367292|E-mailASIAsupport@demandstream.net|2AMRResearchDemandStream---/--/ERP/MRPERP/MRP/“”ERP8000LeanSigma512001500/-90%-95%-50%3ERPERP-----“MRP”APICS20026MRP-----ERP4/ERPERPERPERPERPERPERPERPERPERP“”ERPERP/3040ERP“”--ERP---2004051914:17:28“”20024(TPS)“”“”“”1978TPS,TPSTPSTPS1990LF06S6TPS812“”2002920TPS6TPS“”20034726“TPSTPS”TPS““20“”TPS1947881974TPSTPS“”TPSJustInTimeJIT“Jidoka”“”“”TPS“”“”“”TPS“Kaizen”TPSTPS“”TPSTPS“”TPSTPSTPSTPSJITTPSJITJIT“”“TPSTPS”“”“20”20016JECOTPS“TPS”“TPS”19781990TPSTPSTPSTPSTPS--TPSTPS“”“”TPSTPS“”TPS“”3TPSTPS“”“”■□/80%“”VEVEIEVEV=F/CVFCV=Q/CQ“”“”■/□2004598

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