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焊接工艺评定报告PROCEDUREQUALIFICATIONRECORD编号NO:编制ISSUEDBY:审核REVIEWEDBY:批准APPROVEDBY:XXXXXXX公司XXXXXXXXXXXXXXCO.,LTD焊接工艺评定报告PROCEDUREQUALIFICATIONRECORD焊接工艺评定编号WELIDINGPROCEDUREQUALIFICATIONNO.焊接方法WELDINGPROCESS钢号STEELGRADE类/组别号TYPE&GROUPNO.规格SIZE焊接材料WELDINGMATERIAL母材BASEMETAL母材BASEMETAL焊缝金属WELDMETAL适用厚度范围APPLICABLETHICKNESSSCOPE评定标准QUALI.STAND.JB4708-2000目录CONTENTS页PAGE1.焊接工艺评定任务书TASKDESCRIPTIONFORWPQ…………………………….(2)2.焊接工艺评定施焊记录WELDINGRECORDOFWPQ…………………….……….(3)3.外观和无损检测记录表VISUALCHECK&NDERECORD………………………..(4)4.晶间腐蚀、硬度、金相、角焊缝、焊缝化学成份检验记录表EXAMINATIONRECORDFORINTERGRANULARCORROSION、HARDNESS、METALLOGRAPHY、FILLETWELDANDWELDCHEMICALCOMPOSITIONS………...(5)5.原始检测报告ORIGINALEXAMINATIONREPORTS……………………………….(6)结论CONCLUSION本评定按JB4708-2000标准规定进行，此确认各项试验记录正确。THISQUALIFICATIONHASBEENDONEINACCORDANCEWITHTHESTANDARDJB4708-2000.THISISTOVERIFYTHATTHETESTRECORDSARECORRECT.结果RESULT：合格PASS编制ISSUEDBY审核REVIEWEDBY批准APPROVEDBY焊接工艺评定任务书TASKDESCRIPTIONFORWPQ任务来源TASKSOURCE：页PAGEof焊接方法WELDINGPROCESS:焊接位置WELDINGPOSITION：保护气体SHILEDING：/预热温度PREHEATINGTEMP.oC：/层间温度INTERPASSTEMP.oC：/清根方法CLEANOFROOT：/焊后热处理POSTWELDINGHT：/接头形式简图GROOVETYPE母材BASEMETAL焊材WELDINGMATERIAL钢号STEELGRADE：焊条牌号ELECTRODETRADENAME：类、组别号TYPE&GROUPNO.：焊丝牌号WELDINGWIRETRADENAME：/规格SIZE：焊剂牌号FLUXTRADENAME：/评定标准STANDARD：检验项目、评定指标及试样数目EXAM.ITEM、REQUIREMENTS&SPECIMENNUMBER检验项目EXAM.ITEM检验标准STANDARD评定指标REQUIR-MENT检验项目EXAM.ITEM检验标准STANDARD评定指标REQUIR-MENT试样数量SPECIMENNUMBER外观检查VISUALEXAM.射线RT//拉伸试验TEN-SILETEST常温高温焊缝NORTEMP.HIGHTEMP.WELD///超声UT//渗透PT//弯曲试验BENDTEST面弯FACEBEND背弯BACKBEND侧弯SIDEBEND///无损检测NDE磁粉MT//焊缝金属化学成份CHEM.COM.OFWELD//冲击试验IMPACTTEST焊缝热影响区HEATAFFECTEDZONEOFWELDSEAM///接头硬度检验HARDNESSEXAM.OFJOINT//////金相METALLOGRAPHY微观MICRO//宏观MACROGB/T226-1987JB4708-2000晶间腐蚀试验INTERGRANULARCORROSIONTEST///要求完成日期TIMETOBEFINISHED：产品施焊之前BEFOREWELDINGTHEPRODUCT编制ISSUEDBY傅华FUHUA校对CHECKEDBY审核REVIEWEDBY焊接工艺评定施焊记录WELDINGPROCESSRECOEDFORWPQ焊接工艺评定编号WPQNO：页PAGEof母材BASEMETAL钢号STEELGRADE规格SIZE炉批号LOTNO检验编号EXAM.NO备注REMARKS焊材WELDINGMATERIAL牌号TRADE规格SIZE炉批号LOTNO检验编号EXAM.NO烘干温度及烘烤时间DRYINGTEMP.&TIME备注REMARKS接头形式GROOVETYPE:20°2±0.520R10φ57X5φ63焊接顺序（WELDING）:12345678910焊接方法WELDINGPROCESS：焊接位置WELDINGPOSITION：预热温度PREHEATINGTEMP.oC：/层间温度INTERPASSTEMP.oC：清根方法CLEANOFROOT：/保护气体SHIELDINGGAS：/焊后热处理POSTWELDHT：/消氢处理HYDROGENREMOVINGTREATMENT：/焊接设备POWERSOURCE：测试仪器INSPECTIONDEVICE：/电流CURRENT焊层LAYER焊接方法PROCESS焊材牌号TRADENAME焊材直径DIA.OFFILLERMETAL（mm）TYPEPOLARITYCURRENT（A）电弧电压ARCVOLTAGE（V）焊接速度TRAVELSPEED（mm/min）钨极直径DIA.OFELECT.（mm）喷嘴直径DIA.OFGASCUPNOZZLE（mm）焊工姓名WELDER’SNAME钢印STAMP检验员EXAMINER工艺记录RECORDEDBY审核REVIEWEDBY外观和无损检测记录表VISUALINSPECTION&NDERECORD焊接工艺评定编号WPQNO：HP048焊缝外观检查VISUALINSPECTIONFORWELD表面裂纹CRACK单面焊根部未焊透ROOTUNPENETRATEDOFSINGLEWELDING表面气孔GASCAVITY单面焊根部未熔合ROOTUNFUSEDOFSINGLEWELDING弧坑ARCPIT单面焊根部凹陷ROOTCONCAVEOFSINGLEWELDING咬边UNDERCUT焊脚WELDFOOT焊缝余高REMAININGHIGHTOFWELD焊脚差DIFFERENCEOFWELDFOOT检验员EXAMINEDBY：审核人REVIEWEDBY：RT无损检测□XT□YT检测报告编号REPORTNO：2001-2-21检测标准STANDARD片号FILMNO等级LEVEL结果RESULT检测标准STANDARD片号FILMNO等级LEVEL结果RESULT////////////////备注REMARKS：检测者EXAMINEDBY：见原始报告SEEORIGINALREPORT审核人REVIEWEDBY：见原始报告SEEORIGINALREPORT□MT□PT□UT检测报告编号REPORTNO：检测标准STANDARD检测部位LOCATION结果RESULT检测标准STANDARD检测部位LOCATION结果RESULT//////////////////备注REMARKS：检测者EXAMINEDBY：/审核人REVIEWEDBY：/铁素体含量FERRITECONTENT：/测量标准STANDARD：/铁素体测量仪FERRITEDETERMINATINGDEVICE：/备注REMARKS：/检测者EXAMINEDBY：审核人REVIEWEDBY：晶间腐蚀、硬度、金相、角焊缝、焊缝化学成份检验记录表EXAMINATIONRECORDFORINTERGRANULARCORROSION、HARDNESS、METALLOGRAPHY、FILLETWELDSEAMANDWELDCHEMICALCOMPOSITIONS焊接工艺评定编号WPQNO：HP048晶间腐蚀试验INTERGANULARCORROSIONTEST：试验报告号REPORTNO：试样号SPECIMENNO试样尺寸SPECIMENDIMENSION腐蚀方法CORROSIONTYPE试验结果TESTRESULT备注REMARKS//////////硬度试验HARDNESSTEST□HV（维氏）□HB（布氏）测点位置示意图TESTPOINTSKETCH硬度H位置LOCATION最大值MAXIMUMVALUE最小值MINIMUMVALUE母材BASEMETAL//热影响区HAZ//焊缝WELDMETAL///金相检验记录METALLOGRAPHICINSPECTIONRECORD宏观组织检验照片MACROFILM5X/微观组织检验照片MICROFILM100X/角焊缝试验FILLETWELDSEAMTEST切面SECTIONⅠⅡⅢⅣ接头断面示意图JOINTSECTIONSKETCH未焊透UNPENETRATED无NONE无NONE无NONE无NONE裂纹CRACK无NONE无NONE无NONE无NONE未熔合UNFUSED无NONE无NONE无NONE无NONE焊脚差WELDFOOTDIFFERENCE0.3mm0.3mm0.5mm0.1mm其它OTHERS////焊缝金属化学成份WELDSEAMCHEMICALCOMPOSITION（%）CSiMnSPCrNiMo////////记录人RECORDEDBY审核人REVIEWEDBY