陶瓷厂工艺毕业设计

河南理工大学万方科技学院毕业设计I摘要工厂设计是工业基本建设和技术改造过程中最为重要的环节，是整个工程的灵魂。设计的全过程包括了前期准备、设计、施工驻厂、参加试运转和试生产。较详细的的介绍了800×800×12mm规格墙地砖的生产线联合车间生产工艺，对各个工序均进行了严格的论证，对生产过程中所需要选用的主要设备的工作原理及选型原则也进行了充分的说明。设计以技术先进、经济合理、节约能源为原则，在查阅了各种文献资料，进行市场调研后进行车间工艺设计。本设计是以指导老师提供的年产200万平方米的瓷质地砖陶瓷工厂工艺设计任务书为依据的。主要包括物料、主机、储库三大平衡计算及配料、粉磨、制浆、干燥、成型、烧制、包装等一系列工艺过程，并进行全厂总平面布置设计。本课题为普通建筑陶瓷的生产线设计，在原料选择方面本设计将采用依托厂址交通便利的优势采用最优化的原料配制，设计出一个原材料、燃料消耗少，劳动生产率高，成本低，投资回收期短，投资效益高的工厂。在工艺控制方面，本设计将采用先进的陶瓷生产设备、工艺及质量检验方式。关键词：瓷质地砖；平衡计算；工艺设计；技术经济河南理工大学万方科技学院毕业设计IIAbstractPlantdesignisthemostimportantaspectsoftheindustrialinfrastructureandtechnologicaltransformationprocess,isthesoulofthewholeproject.Thewholeprocessofthedesignincludingthepreparation,design,construction,commissioningandtrialproductioninfactory.Indetailintroducedthe800x800mmspecificationsjointworkshopfloortileproductionlineproductionprocess,hascarriedonthestrictreasoning,toallprocessesareintheprocessofproductionneedtochoosetheworkingprincipleofmainequipmentandselectionprinciplesforfullinstructions.Thedesignisbasedontheinstructorprovidedanannualoutputof1.8millionsquaremetersofbuildingporcelainprocessdesigntaskbookbasis.Includematerials,host,reservoirbalancecalculationandthethreeingredients,grinding,pulping,drying,forming,firing,packaging,andaseriesofprocesses,andgenerallayoutforthewholeplantdesign.Thistopicforordinarybuildingceramicsproductionlinedesign,intermsofrawmaterialchoicerelyingontheadvantageofsitetrafficconvenienceisadoptedinthisdesignusingtheoptimizationofmaterialpreparation,designalessrawmaterials,fuelconsumption,highproductivity,lowcost,shortpaybackperiodofinvestment,investmentinhighefficiencyofthefactory.Inprocesscontrol,thisdesignwilluseadvancedceramicproductionequipment,technologyandqualityinspectionway.Keywords：Glazedpottery;Balancecalculation;Processdesign;Technologicaldesign河南理工大学万方科技学院毕业设计III目录绪论....................................................................................................................1项目背景....................................................................................................1产业前景....................................................................................................21概述................................................................................................................41.1选题的依据..........................................................................................41.2建设规模，产品方案，质量标准......................................................41.3本设计遵循的原则..............................................................................41.4工程的建筑规模..................................................................................51.5厂址的选择..........................................................................................51.5.1建厂地选择的主要因素...........................................................51.5.2厂址具体位置选择的原则.......................................................51.5.3厂址选择...................................................................................62工艺流程........................................................................................................72.1确定工艺流程的原则..........................................................................72.2生产方法及生产工艺流程的确定与论证..........................................72.3生产工艺流程......................................................................................73配方的确定与论述........................................................................................93.1确定坯料配方的原则.........................................................................93.2釉料配置原则.....................................................................................93.3坯料组分中各种氧化物的作用..........................................................93.4釉用原料的性能...............................................................................103.5各原料在陶瓷生产中的作用............................................................113.5.1粘土类原料............................................................................113.5.2长石类原料............................................................................113.5.3滑石........................................................................................123.6坯料的配方计算...............................................................................12河南理工大学万方科技学院毕业设计IV3.6.1坯料的配方............................................................................123.6.2坯料无灼减量的化学组成....................................................123.7釉料配方的计算...............................................................................164物料平衡计算..............................................................................................194.1物料平衡计算....................................................................................194.2工作制度确定...................................................................................214.3设备选型的原则................................................................................224.4确定设备数量的原则.......................................................................224.5主要设备选型计算........................................