大型压缩机的小批量混合装配线的均衡化生产研究

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(140)1,2,2(1.,200240;2.(),200041)、、,。,,,。:AnalysisofBalanceProductionBasedonCompressorAssemblyLinewithSmallBatchMixed-modelXuXiaolong1,WangYuzhen2,YaoHonghua2(1.SchoolofMechanicalEngineeringofShanghaiJiaoTongUniversity,Shanghai200240,China;2.ShanghaiAutomobileIndustryCorporation,Shanghai200041,China)Abstract:Toolsforbalanceproductionarepresented:timestudytheory,manualbalanceapproachandHelgenson-Bonieapproach.Theadvantageanddisadvantageofthosethreeapproachesareanalyzedbasedonacompressorproductionmodel.BalanceproductionofthecompressorisanalyzedwithbothmanualbalanceandHelgenson-Bonieapproaches.Thenadatabasemodelisbuiltwithprocessofgroupassembly.Finally,anoptimizedproductionarrangementandanassemblymodelofthecompressorareobtainedwithcalculationofthemodelbycomputer.Keywords:balanceproduction;manualbalanceapproach;Helgenson-BonieapproachDesign&ManufactureofDieselEngine2009316(128):2009-07-06:(1977-),,,、。1,。,,。·2[1]。,,5%~10%[2]。,[3]。22.1。,,,。,,[4]。1。28--(141)3:(1):,,。,,,LAP/SPLITRESET,。,(t)。(2)():。,,,,。,。(3):,,。,a、b、c、d4,3,a、b、ctB17s,b、c、dtC19s,a、c、dtD18s,a、b、dtA12s,tsum:a、b、cd:2.2,:(1),、、;(2),;(3),,。。2.2.1,。,,。,,,,,,,。,,,。,,,。,。2.2.2()(RankedPositionalWeight,RPW)HelgensonBonie1961,Kilbridge-Wester。(RPW),。(1):。,、。Tejj(j=1,2,…,ne)29--(142)。(2):(3):,,。,,,2。(4):,。。d,,tc———;twc———。(5):tc,。,tej。1。1,。TejTc,,ΣTe≤Tc。ΣTe≤Tc,2、5、1、4,1。。(6):RPW1,,。Tej,:2,13、4、6、7、8、9、10、111210Tek,,RPW=3.30min;24、5、8、9、10、11128Tek,RPW=2.67min。,。,,2。33.1,,27,,。,,,3。121newceeenejjTTTTT???????L1Tej/min10.703120.6083、430.50119、1040.40250.38105、860.327370.305280.2796、7、890.201100.121211110.1163120.1041、230--(143)(RPW),,。Te,RPW3,1RPW2、3、5、6、7、8、9、18、19、20、222713Tek:2RPW3、5、6、7、8、9、18、19、20、222712Tek:,27RPW,,4,4。3.2,,。,,。3。,1680s,,31--(144)1680s,1900s,11.6%。3.3,,。。,。、(M),,(R),(S)。x,x1A1;x2Z1,x9Testing,F(x)。、,F(x)=S(x)+R(x)+M(x),:S(x)x,R(x),M(x)。y,yx,x2A1,y2A1C。F(y)。F(y)=S(y)+R(y)+M(y),:S(y)y,R(y),M(y)。3.4,xy,。(1)F(x1)=M(x1)+S(x1)+R(x1)F(x2)=M(x2)+S(x2)+R(x2)……F(y1)=M(y1)+S(y1)+R(y1)F(y2)=M(y2)+S(y2)+R(y2)……(2),Cmax,M(x)。M(x),xMinM(x),Min(F(x),F(y))。M(x),R(x),MinR(x),Min(F(x-1),F(x+1)),MinR(x)。,F(x)。(3),Cmax,M(y)。M(y),yMinM(y),Min(F(x),F(y))。M(y),R(y),x(x1y1,x2y2,…),。,F(y)。(4)F(x)F(y)。Cmax,。F(x)F(y),,。F(x)≤CmaxF(y)≤CmaxF(x)F(y),。4。(48)3/s/s1A1669011680A21Z11Z212F656011650C1Z323Z4639021600B1E14Z5651021630D11D215Z6670011680H11H2232--,。3,,。4。。、,,。,,。、,。1EA,TO.[M].,.:,1991.2G,[M].《》,.:,1987.3.[M].:,1987.4,,.[J],,2004,7(2),42-46.(32),,,,。,,,。,。,。,。1,.[M].:,2008.2《》.[M].:,2008.3AW.:ARISSAP[M].,,.:,2007.(160)48--

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