日本法兰克工业机器人的生产模式

FA&ROBOTFANUCRobotOiOverviewFANUCRobot-1FA&ROBOTHistoryofFANUCRobotstoyoUCobotMECHANISMCONTROLLERROBOTCONTROLLERSERVOCNC1956CNCDevelopmentStart1974ROBOTDevelopmentStart2006Nearly50yearsexperienceofNCTotaldeliverednumberofROBOT:150000unitsTotaldeliverednumberofROBOT:150,000unitsCNC:1,500,000unitsFANUCRobot-2No.1intheworldFA&ROBOTDevelopmentPolicyHihRlibiliteeopetocyHighReliabilityFANUCFANUCRobotLowCostHighPerformanceFANUCRobot-3FA&ROBOTHighReliabilityandLongLifeHighReliabilityandLongLifeHayato(Sensor)FactoryRobotServoLaboratoryMotorFactorRobotarmRobotControllerMotorFactoryServoLaboratoryRobotFactoryRobotLaboratorySoftwareAmplifierFactoryServoLaboratoryElectronicsFactoryCNCLaboratoryRobotLaboratoryFAILURERATECNCLaboratoryFANUCRobot-4ActualData：Approx.0.010(failure/unit/month)FA&ROBOTFANUCFactoriesUCactoesHeavymachiningfactoryLightmachiningfactoryMotorfactoryyRobotfactoryProductioncapacityFANUCRobot-5ElectronicsfactoryProductioncapacity2,500units/MonthFA&ROBOTFANUCAutomatedFactoryUCutoatedactoyROBOTCELLServoMotorAssemblyCNCAssemblyMiniRobotAssemblyDieCastHandlingSheetMetalAssemblyFANUCRobot-6MachineTool200unitsandRobot1000unitsareinstalledFA&ROBOTQualityControlSystemElementpartsPartsmachinedinFANUCQuatyCotoSysteManufacturedinFANUCIncomingcheckCheckinFANUC•Qualitycontrolforallparts•QualitycontrolatassemblystagewithassemblycheckManufacturedinFANUCPulsecoderMotorTestforallunitsRecordofqualitycontrolstagewithassemblychecksheet•EliminationofinitialdefectbycontinuousrunningtestMotorMotorallunitsEx-factoryContinuousrunningtestManufacturedinFANUCPCBy1streliabilitytest2ndtestfinaltestPCBUnitControllerBurn-intest(16h)Functiontest•QualitycontrolsysteminconformitywithISO9001•AllrobotscanbemonitoredbymaintainingassemblyrecordforeachrobotFANUCRobot-7assemblyassemblyrecordforeachrobot•CertificationforTUVandCEmarkFA&ROBOTiSeriesRobotLineupiSeesoboteupARCMate100iBM-6iBARCMate120iBM-16iBM710iC/70M900iA/350R-2000iB/165FR-2000iB/210FM900iA/600M710iC/50ARCMate100iB/6SM-900iA/350M-900iA/600ARCMate100iB/6SM-6iB/6SR-2000iB/165EWR-2000iB/200EWM710iC/20LM-410iB/450M-16iB/20TM-710iC/70TLRMate200iBM-420iAA-520iAF200iBR-2000iA/200TLRMate100iBF-200iBLRMate100iBFANUCRobot-810040070205Payload(kg)640370020050165FA&ROBOTIntelligence,Networking,SolutionsiPendantR-2000iBtegece,etog,SoutosR-J3iCROBOGUIDECellControlPLCRJ3iCROBOGUIDESerialI/O(Slave)SerialI/O(Master)WeldTimerI/OdeviceEthernetHostPC＋－＋＋Intelligence•2Dvisionsensor3DliiNetworking•RobotLinkiPdtSolutions•CableintegratedarmS•3Dlaservisionsensor•Forcesensor•ServoSensor−HighSensitiveCollisionDetection•iPendant•Webserver(HTTP)•FTP(TCP/IP)•EthernetI/O•Servogun•Servotorch•Integratedwelder•IntelligentrobotsystemFANUCRobot-9−SoftFloat•ROBOGUIDE•iPendant•SerialI/OFA&ROBOTFANUCWorld-wideNetworkToledoToledoMiliMiliLondonLeedsLondonLeedsParisParisBrusselsBrusselsLuxembourgLuxembourgDusseldorfDusseldorf....ChongpingChongpingBeijingBeijingFANUCWorldwideNetworkDetroitDetroitTorontoTorontoMontrealMontrealBostonBostonNewYorkNewYorkSanduskyDaytonSanduskyDaytonMinneapolisMinneapolisChicagoChicagoSanFranciscoSanFranciscoLeedsBirminghamCoventryLeedsBirminghamCoventryStockholmStockholmLuxembourgLuxembourgNurembergNuremberg....BerlinBerlinStuttgartStuttgartBernBernSofiaSofiaIstanbulIstanbulgpgWuhangpgWuhanShanghaiShanghaiSeoulSeouljgDalianTianjinjgDalianTianjinChangchunChangchunNewYorkNewYorkCharlottesvilleCharlottesvilleCincinnatiCincinnatiCharlotteCharlotteAtlantaAtlantaTampaTampaLosAngelesLosAngelesDallasDallasHoustonHoustonMonterreyMonterreyMadridMadridBernBernLyonLyonAnnecyAnnecyMilanBolognaVeniceMilanBolognaVeniceIstanbulIstanbulHeadquartersHeadquartersNewDelhiNewDelhiPunePuneCalcuttaCalcuttaGuangzhouShenzhenGuangzhouShenzhenTaipeiTaichungTaipeiTaichungChangwonChangwonTampaTampaQueretaroQueretaroyyBilbaoBilbaoBarcelonaBarcelonaPuneRajkotMumbaiPuneRajkotMumbaiBangaloreMysoreBangaloreMysoreMadrasMadrasBrisbaneBrisbaneManilaManilaHongKongHongKongTaichungTainanTaichungTainanHoChiMinhHoChiMinhMexicoCityMexicoCitySaoPauloSaoPauloBuenosAiresBuenosAiresDurbanDurbanCoimbatoreCoimbatoreBangkokBangkokSingaporeSingaporeJakartaJakartaAdelaideAdelaideMelbourneMelbourneSydneySydneyBrisbaneBrisbaneJohannesburgJohannesburgKualaLumpurKualaLumpurgpgpBandungBandungPerthPerthAdelaideAdelaideAucklandAucklandFANUCRobot-10FA&ROBOTFANUCRobotUiFtiUniqueFunctionsFANUCRobot-11FA&ROBOTHighSensitiveCollisionDetectionTroubleinarobotsystemGidtllidithfitbditiftg•Grippedpartcollideswithfixturebydeviationofpartsaccuracy•Robothandhitsananotherrobotbyinterlockproblem•Atrobotjogging,operatorhitsarobotarmtoexternalmaterialbymistake•Productionisstoppedlongtime•Shortenlifetimeofrobot•ShortenlifetimeofrobotHighSensitiveCollisionDetection(HSCD)gSesteCosoetecto(SC)•HSCDalwayschecksrobotmotion.•IfHSCDdetectsirregularsituation,HSCDwillstoparobotimmediately•HSCDcanminimizedamageofrobotarmhandfixtureandexternalmaterials•HSCDcanminimizedamageofrobotarm,hand,fixtureandexternalmaterials.DetectrobotillegalmotionwithhighsensitivitywithoutMinimizesystemdama