生产制程管制作业指导书

Subject:TheWIofProductionprocesscontrol（生产制程管制作业指导书）Doc.No.:MSCD-0E-001Rev.:6EffectiveDate:2014/12/15Page1of43FormNo.:QTY0-01-001-01(020314)EngineeringSystem1.目的Purpose:1.1制订制程各段所应依循的作业规范，以确保制程质量/无有害物质管理的一致性1.1Formulateprocessparagraphsshouldfollowtheworkingstandard，toensurethemanagementofprocessquality/hazardoussubstancesfreeconsistency.1.2发掘制程质量/无有害物质管理问题，作为改善之依据1.2Exploretheissueofprocessquality/hazardoussubstancesfree,asthebasisofimprovement2.范围Scope:适用于影像与嵌入式厂ApplytotheImage&ES(IES)factory3.权责Responsibility:3.1制程质量/无有害物质管理及检验：生产部、品保部、品管部。3.1Inspectionandmanagementoftheprocessquality/hazardoussubstancesfree:ProductDepartment,QualityAssurance,QualityControlDept3.2产品外观检验：生产部、品管部。3.2Productappearanceinspection:ProductDepartment,QualityControlDept3.3制程异常之改善：工业工程师、生产部。3.3Improvementofprocessabnormal:IndustrialEngineer,ProductDepartmentSubject:TheWIofProductionprocesscontrol（生产制程管制作业指导书）Doc.No.:MSCD-0E-001Rev.:6EffectiveDate:2014/12/15Page2of43FormNo.:QTY0-01-001-01(020314)EngineeringSystem4.名词定义Glossaryofterm:PD:生产部ProductionDepartmentPE:产品工程师ProductEngineeringPCBA:印刷线路板PrintedCirruitBoard+AssemblyME:机构工程师MechanicalEngineeringIQC:进料检验控制IncomingQualityControlNDF:误判NoDefectFoundEAR:工程分析报告EngineeringAnalysisReportECN:工程变更通知EngineeringChangeNoticeECC:工程变更控制EngineeringChangeControlESD:静电防护ElectricStaticDischargeR&D:研发Researcher&DesignerS/O:生产工单ShopOrderSOP:操作标准StandOperatingProcedureT/S:修理员TroubleShooterGP:GreenProductCE:零件工程师ComponentEngineerLPR:实验室量试阶段LaboratoryProveRunningEPR:工程量试阶段EngineeringProveRunningPC：产品控制工程师ProductionControlW/H:库房WarehouseWIP:半成品WaitingInProcess异常：定义为生产线发生影响正常生产或是预期发生影响生产的状况统称异常Subject:TheWIofProductionprocesscontrol（生产制程管制作业指导书）Doc.No.:MSCD-0E-001Rev.:6EffectiveDate:2014/12/15Page3of43FormNo.:QTY0-01-001-01(020314)EngineeringSystemException:definitionforproductionlineaffectthenormalproductionexpectedtohappenhappenedoraffectproductionstatuscollectivelyabnormalities贵重材料：LCP材料与电子材料Valuablematerials:LCPmaterialandelectronicmaterialsSubject:TheWIofProductionprocesscontrol（生产制程管制作业指导书）Doc.No.:MSCD-0E-001Rev.:6EffectiveDate:2014/12/15Page4of43FormNo.:QTY0-01-001-01(020314)EngineeringSystem5.作业流程FlowChart:5.1FA生产流程FAproductprocessProcessflowchartPICRecordsPCDPS排程下工单号DPSreleaseSOnumberWH按工单提前备料PrepareMaterialsbySO物料点收/送材料CheckoutandtransportmaterialsPD生产前准备并生产首件检查记录表站别异动信息追踪表PrepareforproductionandallkindsofrecordtableALL产线不良材料标识贵重材料不良品审核申请单IdentificationofNGmaterialsinproductionlinePD/WHNPL电子报表记录NPLRecord对外转嫁单Transfertable对外转嫁记录表Transferrecordtable停线及异常转嫁单AbnormalTableNGOKStart开始OrderSO对工单Preparematerials备料Transportmaterials领/送料OPcheckmaterials产线对料Prepareproduction准备生产Production生产Warehousing入库OOBcheckOOB检验Rework重工Shipment出货End结束OKSubject:TheWIofProductionprocesscontrol（生产制程管制作业指导书）Doc.No.:MSCD-0E-001Rev.:6EffectiveDate:2014/12/15Page5of43FormNo.:QTY0-01-001-01(020314)EngineeringSystem5.2标签打印流程LabelprintprocessProcessflowchartPICRecordsNGOKNGOKStart开始IEmakelablesampleIE制作标签样本QAreviewQA确认Trytoprintlable试打标签Printlable打印标签IPQCcheckIPQC确认End结束Abnormalprocessing异常处理IE样本提供OffersamplesIPQC核对确认CheckPD标签作业说明Workinstructionoflabel标签打印申请表LabelprintingapplicationformIPQC确认3C版本Check3CversionPD依OQA核对打印标签ChecklabelfollowOQAPD标签补打登记表Reprintlabelapplicationform补打标签规范StandardreprintlabelSubject:TheWIofProductionprocesscontrol（生产制程管制作业指导书）Doc.No.:MSCD-0E-001Rev.:6EffectiveDate:2014/12/15Page6of43FormNo.:QTY0-01-001-01(020314)EngineeringSystem5.3生产线异常状况反馈流程AbnormalfeedbackprocessflowchartProcessflowchartPICRecordsNGOKStart开始Abnormalhappen异常发生PDleader生产线leaderNoticeQA&otherrelevantdepartmentQA/相关部门处理Countermeasuresresultstracking对策结果追踪End结束PDPICSwarningPD描述异常状况warningdescriptionPD分别报备主管，通知相关部门NoticesupervisorandrelatedDept.QA/ALL相关部门确认Warning信息RelatedDept.checkwarninginformationALL根据Warning给予对策或是结果CountermeasuresorresultstowarningALL产线确认效果有效与否Checkifitisworkout.Subject:TheWIofProductionprocesscontrol（生产制程管制作业指导书）Doc.No.:MSCD-0E-001Rev.:6EffectiveDate:2014/12/15Page7of43FormNo.:QTY0-01-001-01(020314)EngineeringSystem5.4材料报废流程MaterialscrapprocessProcessflowchartPICRecordsNOYESYESNGNOOKStart开始Assembly生产组装NGParts不良材料Whethertheownresponsibility是否为厂内责任Suppliersresponsibility厂外责任SubmitSQA提交SQA处理Countermeasuresresultstracking对策结果追踪End结束Reworkornot是否可维修Scraptoresponsibleunits报废相关责任单位ReworkOK维修OKPDPD产线不良材料标识NGmaterialmarkCE/PD/ME/QA/MM/SQA贵重材料不良品审核申请单Valuablematerials’NGproductreviewapplicationformPD报废原因及对策记录表ScrapreasonsandcountermeasuresrecordSubject:TheWIofProductionprocesscontrol（生产制程管制作业指导书）Doc.No.:MSCD-0E-001Rev.:6EffectiveDate:2014/12/15Page8of43FormNo.:QTY0-01-001-01(020314)EngineeringSystem5.5修理流程Repairprocess:ProcessflowchartPICRecordsT/STS每日维修表TSdailyrepairlistT/S测试判别分类TestandclassifyTS/PE/MENDF机器判定及维修流程NDFmachines’judgmentandrepairflowsTroubleshootingguide更新Troubleshootingguide及版本控制不良品维修单NGproductsrepairrecordTSTS每日维修表TSdailyrepairlistStart开始TSanalysisTS分析NDF不再现W/S人为lossMaterialadverse材料不良Functionbad&Cannotanalyze功能不良/无法分析Informtherelateddepartmentconfirmedunhealthyphenomenon通知相关部门确认不良现象Repairbadphenomenaandself-