搜索
非标电气成套设备生产中的工时定额管理方法研究I摘要随着机械制造业的发展和计算机技术的广泛应用，为了适应高精度、高效率机械加工要求的市场需求，使得网络化、信息化、集成化和智能化成为制造业工艺信息管理发展的趋势。工时定额管理的信息化是企业进行组织生产、核算和成本控制的重要依据，是企业实现设计和制造信息集成的重要环节之一。本文以电气成套设备行业的定制生产模式和传统工时定额方法研究为基础，结合模块化方法，应用ACE软件构建了从产品设计定制期开始计算产品所需工时，并应用项目管理的方法进行优化，制定出ACE工时定额管理方法。该方法以定制型生产为研究的切入点，以工时模块和虚拟工时模块作为工时定额单位，以软件完成产品设计后自动统计为工时定额计算手段，并根据实际生产环境下的应用情况，设置参数和调整虚拟模块，以达到更加贴近生产实际应用的目的。最后，以M企业为例，按照ACE工时定额管理方法实施流程，对某非标定制产品项目进行实际应用,测算产品各个模块的工时定额，计算出最终产品的工时定额。另外，按项目管理的方法，根据不同的模块所需的工时，对生产进度编排，生产资源负荷等方面进行合理安排。完成以上计算和优化后，同原生产管理流程进行对比，验证ACE工时定额管理方法的有效性。关键词：工时定额；ACE；生产模式；产品项目IIAbstractWiththedevelopmentofmachinerymanufacturingindustryandthewideapplicationofcomputertechnology,inordertomeettherequirementsofhighprecisionandhighefficiency,themarketdemand,whichmakesthedevelopmentofmanufacturingprocessinformationmanagement.Timequotamanagementinformationisanimportantbasisfortheenterprisetoorganizeproduction,accountingandcostcontrol,anditisoneoftheimportantpartsoftheenterprisetorealizethedesignandmanufactureinformationintegration.Inthispaper,theACEsoftwareisusedtoconstructtheACEtimequotamanagementmethod,whichisbasedontheelectricequipmentindustry'scustomizedproductionmodeandthetraditionalmanhourquotamethod.Themethodtakestimeandvirtualworkasthestartingpointoftheresearch.Thesoftwareisusedtocalculatethetimequotaoftheproductdesign.Theparametersaresetupaccordingtotheactualproductionenvironment.Finally,takingMenterpriseasanexample,accordingtotheACEtimemanagementmethod,thepracticalapplicationofanonstandardcustomizedproductprojectiscarriedout,andtheworkingtimequotaoftheproductiscalculated.Inaddition,accordingtotheprojectmanagementmethod,accordingtothedifferentmodulesofthework,theproductionschedule,productionresourceload,etc..Afterthecompletionoftheabovecalculationandoptimization,comparedwiththeoriginalproductionmanagementprocess,verifytheeffectivenessofthemethodofACEtimemanagement.Keywords:manhourquota;ACE;productionmodel;productprojectIII目录摘要.........................................................................................................................................................................IAbstract...................................................................................................................................................................II目录.....................................................................................................................................................................III前言........................................................................................................................................................................1第一章绪论.....................................................................................................................................................21.1研究意义.................................................................................................................................................21.2研究背景................................................................................................................................................31.3国内外研究现状..................................................................................................................................41.3.1国内研究现状...........................................................................................................................41.3.2国外研究现状...........................................................................................................................51.4研究目的和内容..................................................................................................................................51.4.1研究目的...................................................................................................................................51.4.2研究内容.....................................................................................................................................6第二章理论基础.................................................................................................................................................72.1工时定额理论及其应用.....................................................................................................................72.1.1工时定额理论..........................................................................................................................72.1.2工时定额的应用......................................................................................................................82.2工时定额的常用方法.........................................................................................................................92.3非标订单定制理论.............................................................................................................................132.4非标准化制造企业的工时定额现状...........................................................................................152.5非标订单定制企业工时定额制定方法及不足.........................................................................162.6本章小结.......................................................