GELEAN现场管理资料-拉动系统(PDF42页)

大资国.cn©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT1PullSystem10/12/98PDF文件使用pdfFactory试用版本创建来自库下料©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT2PullSystem根据实际的消耗情况来决定资源的流动Operator物料到位MaterialAtManpower人力10/12/98PDF文件使用pdfFactory试用版本创建大资国A最methodofcontrollingtheflowofresourcesbyreplacingonlywhathasbeenconsumed.库下资最大国©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT3PushSystem根据消耗预测或计划提供资源10/12/98PDF文件使用pdfFactory试用版本创建载库下©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT4TheMaterialDilemma额外工作PARTSPARTSPARTSPARTSPARTSPARTSPARTSPARTSPARTSPARTS10/12/98HighInventory高库存CountingParts清点零件MovingPartsLongDistances长距离搬运PDF文件使用pdfFactory试用版本创建中国最大资料库下大资©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT5TPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTPTheToiletPaperAnalogy10/12/98PDF文件使用pdfFactory试用版本创建大资国库下©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT6Capacity能力•Requirements需求-Communications交流-Specifications标准-Expectations期望-Timing时间SupplyJ.I.TCustomerPull顾客拉动OnTimeDelivery及时发运FIFO先进先出RotateStock存货周转Quality质量10/12/98PDF文件使用pdfFactory试用版本创建•Requirements要求-Fresh新鲜-Available适用性-Brand品牌-Price价格-Size大小自.cnDemandGROCERIES最中料Cost成本载来w.3mmmm.cn722m最国库下©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT7Synchronous/LeanManufacturingPullSystemmm&mm&mm&mm&mm&mm&mm&mmmmnmmmnmmmnmmmnmmmnmmmnmmmnmmmnReplacesUsedProductsUsesProducts10/12/98PDF文件使用pdfFactory试用版本创建中PTY75¢大资料Consumer载w.3中大资©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT83/4FuelTankReplaceConsumptionPointofReplenishment补料点10/12/98PDF文件使用pdfFactory试用版本创建国最料F库下载ww中.cn722大资库下©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT9PullSystemExampleExternalLoops外循环SteelMillSupplierSupplierProductFlow产品流向SupplierPullSignal拉动信号流向Customer10/12/98PDF文件使用pdfFactory试用版本创建•ProductionApproximation按估计生产来自库下大资最©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT10Pushvs.PullMakewhat’sneededwhenweneeditMakeallwecanjustincase.PARTS10/12/98流PDF文件使用pdfFactory试用版本创建•AnticipatedUsage‘sw不管消耗状况•LargeLots大批量•HighInventories高库存•Waste浪费•ManagementbyFirefighting应急管理•PoorCommunication缺乏信息交流中载料PARTSPARTSPARTSPARTSPARTSPARTS国PARTSPARTSPARTS•ProductionPrecision准确生产•ActualConsumption按实际消耗•SmallLots小批量•LowInventories低库存•WasteReduction减少浪费•ManagementbySight目视管理•BetterCommunication好的信息交©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT1110/12/98PDF文件使用pdfFactory试用版本创建目标:料•MethodsofcontrollingandbalancingtheflowOfresources.控制和平衡物流的方法最中equipment,Excessinventory(work-in-process&finished).过•ManufactureandshiponlywhathasbeenConsumed.仅制造和搬运消耗的数量•Providesvisualcontrolofallresources.尽可能地实施目视管理库下大资国最n中2SentFromtheConsumerto372toReplaceResourcesthatw.beenUsedthewProvider©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT12NUMBERWIDGETADDRESS32456789ElectronicSignals电子信号ComputerSignals计算机信息QUANTITYCardsEMPTYPullSignals拉动信号ContainerExchange10/12/98PDF文件使用pdfFactory试用版本创建:100pcs.NumberofSignals:10Part#17089234ClutchStandardPack:30pcs.NumberofSignals:15Information大资最.casnaphysicalsignalthatauthorizes72of2theconsumedmaterial.w作.为3生产信号，以补充所消费的产品用看板卡/文w件来••Requirescardpulledwithfirst看板part维看护板卡及时放到看板上©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT13PullSignalsCARDS看板卡MNDMN20555627CMPTPAN27STYLESTOREGBLCA2910/12/98PDF文件使用pdfFactory试用版本创建自maintenance卡Cardmustbe•Cardcalculationiscritical看板卡的计算很关键•Bestwithsmalllotdelivery批量尽可能小Part#17086910ShaftStandardPack:100pcs.NumberofSignals:10Part#17089234ClutchStandardPack:30pcs.NumberofSignals:15载Information下料库国中.cnww自来©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT14Exampleofan“Internal”PullSignalVisualControlBoard10/12/98PDF文件使用pdfFactory试用版本创建零件号©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT15PullSignal-CardPointofManufacturing制造地点PointofUse使用地点PackContainer标准箱型PackQuantity包装数量DMN75PCSGBLCA2910/12/98PDF文件使用pdfFactory试用版本创建中ship.国最©1998GeneralMotorsCorporation.Allrightsreserved.PULL.PPT1