装配生产MES中物料管理系统的开发与应用

华中科技大学硕士学位论文装配生产MES中物料管理系统的开发与应用姓名：韩荣全申请学位级别：硕士专业：工业工程指导教师：饶运清20080527IMESMESMESMESMESUMLMESBOMEBOMBOMPPBOMBOMEBOMPPBOMBOMMBOMBOMBOMTBOMMESMESBOMIIAbstractManufacturingExecutionSystem(MES)islocatedbetweentheplanninglayerandtheworkshopcontrollayeroftheenterprise,andisakindofshopfloor-orientedproductionmanagementtechnologyandareal-timeinformationsystem.Itaimstointegratetheproductionprocessandmanufacturingresourcessoastomanagethemeffectively.Asanimportantpartofproductionmanagement,materialmanagementneedsaunifiedandeffectivemethodoftrackingandmanagementinMES.FocusonthematerialmanagementinMESforthelowvolumeandmulti-productsassemblyproductionenterprise,inthisthesis,amaterialmanagementmodelisproposedandthetechnologyofWork-In-Process(WIP)trackingandmanagementisstudied.AmaterialmanagementinformationsystemforassemblyproductionMESisdevelopedandappliedsuccessfullyinthebackgroundenterprise.Firstly,anoverviewonMESandmaterialmanagementandtheanalysisofthestatusandrequirementsinthematerialmanagementforanassemblyproductionenterprisearemade.Thematerialmanagementmodelisputforward,usingtheUnifiedModelingLanguage(UML)andMESideas.Secondly,thetechnologyoffactorylevelmaterialinventorymanagementisinvestigated;thefuzzyjudgments-basedmulti–levelmaterialclassificationmethodandvariousmaterialmanagementmodelsareproposed.Thenthemanagementtechnologyofmaterialpickingfromthewarehousebasedonthepriorityrulesisintroduced.Moreover,thepracticabilityandeffectivityoftheproposedmanagementmethodsarevalidatedthroughpracticalexamples.Thirdly,themethodofshoplevelmaterialmanagementisaddressed,andthetemplate-basedmodelandmethodofconfigurableassemblyprocessarepresentedinthethesis.Basedonthese,EngineeringBOM(EBOM)andProcessPlanningBOM(PPBOM)areconstructed,theBOMofthemulti-viewmappingaremodeled,andthetechnologyofconvertingEBOMandPPBOMtoManufacturingBOM(MBOM)isimplemented.WIPtrackingandmanagementisrealizedbyusingdataacquisitiontechnology.Thenthreetrackingmethods,whicharebasedonthetrackingBOM,thebatchmanagementandthetrackingsheets,respectively,areputforward.Inaddition,thepracticabilityandeffectivityoftheproposedmanagementmethodsarealsovalidatedthroughpracticalexamples.Finally,amaterialmanagementinformationsystemforassemblyproductionMESisdeveloped,whichincludesthefollowingfunctions:basicinformationmaintenance,materialinventorymanagement,materialtrackingandstatisticsandanalysisetc.Moreover,thesystemhasbeenappliedsuccessfullyinthebackgroundenterprise.Keywords:AssemblyProduction;MES;MaterialManagement;WIPTracking;BOM111.1ERPPDMSCADAManufacturingExecutionSystem,MES[i]MESMaterialManagementMMMESAPICS[ii]“”[iii]—2MESMES1.2MES1.2.1MES2090(AdvancedManufacturingResearchAMR)“”(ManufacturingExecutionSystemsMES)MES“”/()AMRMESMESMESManufacturingExecutionSystemAssociation,MESA[iv]“MES”MES[v]1.1SCMControlsSSMP/PEFCMERPMES1.1MES31.2.2MESMESMESMES(TraditionalMESTMES)TMES701MESSCADA2MES[vi]TMESMES(NationalIndustrialInformationInfrastructureProtocolNIIIP)SMARTSolutionforMES-AdapterRepublicTechnologyMESMESMESCOM/DCOMWindowsDNA[vii]CORBAMES[viii](OpenMES)OpenMES[ix]OpenMESCORBAMESMES[x]2001Holon[xi]ÖzgürÜnverÖmerAnlaganSEnginKılıWindowsDNAMESMicrosoft4[xii]MES[xiii][xiv]Agent[xv]Holon()MES[xvi]C/S(MES)[xvii](AMCS)MES[xviii,xix]CORBA[xx,xxi,xxii][xxiii,xxiv]UMIPetriI-MESWindowsDNA[xxv,xxvi]MESAgentCORBAMESAgentAgentAIMES[xxvii]MES1.2.3MES1MESMES97(ISA)ISASP95ISA-SP9552MESMESMESWeb34MESMES5MESMES1.31.3.16[xxviii]1.3.2()2070MaterialRequirementsPlanning,MRPMRPERPMRPMRPERPMRPMRP[xxix]2070JIT“()”JIT2090(AdvancedManufacturingResearchAMR)MESMESMESMES1ABC[xxx][xxxi]2MRPMRPERPERPERP[xxxii]MRP7[xxxiii]ERPERP[xxxiv]3MESMESMES[xxxv]MESERPERPMESERPMESERP/MES1.3.31JITJITJIT2ERPERP3451.41.4.1MES20061181MESMES2UMLMES3BOM4MESMES1.4.2MESMESMESMESUMLMESBOMBOMMES922.1[xxxvi]1234“”5CAXERPPDM6107“”“”/“”2.22.2.11121132.12.12122.2.2112345212341352.312345BOM67142.4UML2.4.1MESUMLUnifiedModelingLanguageMicrosoftOfficeVisio2003[xxxvii][xxxviii]/UML[xxxix]UML/UMLUML9[xl,xli]UMLRationalRoseTogetherVisioRationalRose.netTogetherBorlandLiveSourceLiveSourceTogetherVisioUMLUMLUMLVisio15VisioUML2.4.21Visio2.2usesusesusesusesusesusesusesusesusesusesusesusesusesusesusesusesusesusesextendsextendsextendsusesusesusesusesusesuses2.22[xlii]12.3162.322.42.432.52.51742.62.62.5MESMESMESUMLMES2.7182.7MESMESMES2.6UMLMES193MES3.1[xliii][xliv]12123203.23.2.1ABCABCABCABCABC[xlv]ABCABCA70%-80%15%-20%B15%-20%30%-40%C5%-10%60%-70%[xlvi]1=×2345ABCABCC[xlvii]ABCABCABC1Y21{}123,,,nUUUUU=L(3-1){}123,,,mVVVVV=L(3-2)V1V2...Vm11121121222212mmnnnmnYYYUYYYUYYYYU=LLLLLLLL(3-3)UVUVYnm2A[]12nAaaa=L(3-4)aiUiUiU121naaa+++=LL(3-5)3K[][]1112121222121212mmnmnnnmYYYYYYKAYaaaKKKYYY==LLLLLLLLL(3-6)412ssmKJKKK=+++LL(3-7)[]12mJJJJ=L(3-8)5M2211112122122212mmiiiimJJJJJJJJMJJJJ==LLLLLLLL(3-9)[]12iBηηη=L(3-10)BMN[][]1112121222121212mmimiiimJJJJJJNBMlllJJJηηη===LLLLLLLLL(3-11)6NS[]12mSSSS=L(3-12)tT