Product:RigSafePowerPack-Revision:1Section1.0-Page1of2-December2007RIGSAFEPOWERPACKSerialNo.1011991.0TechnicalSpecification技术指标1.1EnvelopeDimensions整体尺寸Overall(LxWxH):4840x2438x2708mm(190x96x107″)Weight:12500kg(27500lbs)LiftingLugs:4xtopcornerpositionsForkPockets:400x150mmint.2050mmcentres(16x6on81″centres)整体尺寸(长X宽X高):4840x2438x2708毫米重量:12500公斤吊眼:四角起吊叉车孔眼:400x150毫米,间距2050毫米1.2OperatingEnvelope1.2作业范围DesignTemperature:-20°Cto50°C(-4°Fto122°F)设计温度-20°Cto50°C(-4华氏度到122华氏度)1.3ContainerSpecification1.3撬体规格DesignedandmanufacturedinaccordancewithDNV2.7-1.设计和生产符合DNV2.7-1标准。Threeinternalcompartments:内部分为三部分,分别为:a)enginebaya)发动机部分Product:RigSafePowerPack-Revision:1Section1.0-Page2of2-December2007RIGSAFEPOWERPACKSerialNo.101199b)coolerbayb)散热器部分c)accumulators,tankandhose-reelbayc)储压罐,油箱和液压管线绞盘部分Fullyinsulatedconstructionforfloors,wallsandroof地板、墙壁及舱顶完全隔热隔声。Fouraccessdoorstoenginebay,twoslidingatendandtwo180°hingedtosides发动机部分有四个维护用的开门,它们是安装在底部的两个滑动门和两个180度开合的铰链门。Twoaccessdoorsforhosereels,270°openingwithadditionalhoserunhatches液压管线卷盘部分具有两个270度开合的舱门,预留了额外液压管线开口。Protectiveside-hingedshutterforauxiliarycontrolpanel侧开门的辅助控制面板。Alldoorsandshuttersequippedwithheavydutyhandlesandmarineseals所有的舱门及百叶舱门都装配吊装头并安装有适合海上作业的密封条。1.4SurfacePreparation1.4表面处理Steel钢:-SandblasttoSA2.5表面喷砂处理达到SA2.5级标准。-3layerhempathane,dft180mu3层Hempathane防腐涂料,dft180mu。-Clientspecifiedtwo-tonetopcoattoRALcodesProduct:RigSafePowerPack-Revision:1Section1.0-Page3of2-December2007RIGSAFEPOWERPACKSerialNo.101199应用户要求比对劳尔色卡涂刷双色外层涂料。1.5PrimeMover&Ancillaries1.5主动力装置及辅助动力装置CaterpillarC9242kW(325HP)rated卡特彼勒C9发动机,额定功率242千瓦(325马力)CompressorcoupledtoWabcoairfilter/dehumidifierand1x60litres(15.6USG)airreceiver配有Wabco空气滤子的空气压缩机/除湿器和1X60升(15.6加仑)的储气罐。Zone224V70Aalternatorcoupledto100AhbatteryZone2等级的24V70A交流发电机并配有100安时的电瓶Hydraulicdrivecoolingfanforintercooler,oilcoolerandengineradiatormountedinasinglebank为中冷器,液压油散热器和引擎散热器散提供散热功能的液压驱动风扇安装于独立的空间。500litres(132USG)fueltankwithfiltersanddrain500升(132加仑)燃油油箱配有油滤子和排油孔。1.6HydraulicSystem–MajorComponents1.6液压系统-主要部件ASEPpatentedclosed-loopinjectordriveASEP享有专利的闭环注入头Fivepumpgroupforinjectordrive,reeldrive,BOP,coolerdriveandcontrol/auxiliarysupplyon1:1.3speedincreasingdrive由五个液压泵组成的泵组为注入头,卷筒,防喷器,冷却器和控制/辅助动力系统提供动力,以1:1.3的增速。400bar(5200psi)injectordriveandreeldrive400bar(5200帕斯卡)的压力供给注入头和卷筒210bar(3000psi)cooler,auxiliaryandBOPsupplies210bar(3000帕斯卡)的压力供给冷却器,辅助设备和防喷器。Highefficiencyvariabledisplacementdrivesystemsforallcircuits整个液压管路采用高效变量动力系统。Product:RigSafePowerPack-Revision:1Section1.0-Page4of2-December2007RIGSAFEPOWERPACKSerialNo.101199Twinhydraulictanksfora)accumulatorsystem320litres(85USG)andb)powerhydraulics550litres(145USG)双液压油箱:a)蓄能器系统320升(85加仑)b)提供动力的液压系统550升(145加仑)Full-flowsuctionlinefiltersforallcircuits整个液压管路采用全流式滤清器。Additionalin-linehighpressurefiltersforinjectordriveandreeldrive注入头和卷筒配有额外的高压滤清器。1.7HoseReelsandOtherInterconnections1.7软管卷筒和其他连接设备Powerdrivenhosereels,fittedwithswiveljointsandmulti-coreumbilicalhosesareprovidedfor:驱动软管卷筒,配合回转接头和多芯脐带软管的动力提供给如下部分:Injectordrive:2x1½″40m(130ft)long注入头驱动:2x1½″40米(130英尺)Injectorcontrol:11x¼″controlplus1x1″return40m(130ft)long注入头控制:11x¼″控制加1x1″返回40米(130英尺)Reeldrive:3x¾″riveplus7x¼″control25m(80ft)long卷筒驱动:3x¾″裂加7x¼″驱动25米(80英尺)BOPactivate:11x¼″control40m(130ft)long防喷器驱动:11x¼″控制40米(130英尺)A24Vpowercable,loosebundled,15m(50ft)long,isprovidedtoconnectthepowerpacktothecabin.一条24V,松捆,15米(50英尺)长的电缆,用来连接动力舱和操作舱Twocablesonhand-reels,15m(50ft)long,areprovidedconnectinginstrumentationandcontrolbetweenthepowerpackandcabin.盘在手持卷筒的双电缆,15米(50英尺)长,用于连接动力舱的设备与操作间Product:RigSafePowerPack-Revision:1Section1.0-Page5of2-December2007RIGSAFEPOWERPACKSerialNo.101199的控制系统。4xcablesonhand-reels,40m(130ft)long,areprovidedtoconnect:盘在手持卷筒的四条电缆,40米(130英尺)用来连接如下组件:LoadCelltoWeightIndicator显示压力传感器测量值的重量指示器CounterHeadtoDepth/SpeedMeter深度/速度计数器ReelDebooster/TransmittertoCirculatingPressureGauge卷筒限幅器/变速器与循环压力表的连接WellheadDebooster/TransmittertoWellheadPressureGauge井口限幅器/变速器与井口压力表的连接2.0IntroductionandDescription2.0介绍与描述TheCoiledTubingPowerPackhasthefollowingidentification:连续油管设备的动力舱标有下面的序列号:SerialNumberASEPProjectNo.1011997505序列号ASEP项目编号1011997505TheASEPsoundproofedZone2(3g)powerpackutilisesaturbochargedCaterpillarC9dieselengineratedat325HP(242kW)toprovidepowertothehydrauliccircuitsvia5hydraulicpumpsmountedonasplitterbox.ASEP具备隔音性能的二区动力舱(3g)采用卡特彼勒涡轮增压C9柴油发动机,其额定功率为325马力(242千瓦),其产生的动力通过安装在分泵箱中串联的5个泵作用于液压管路。Product:RigSafePowerPack-Revision:1Section1.0-Page6of2-December2007RIGSAFEPOWERPACKSerialNo.101199Dimensions体积Length-4840mm长度4840毫米Width-2438mm宽度2438毫米Height-2708mm高度2708毫米Max.Load-12500kg最大重量12500公斤Capacities容积Fuel-500litres(132USG)燃油500升(132加仑)HydraulicOil-320litres(85USG)-AccumulatorSystem液压油320升(85加仑)-蓄能器系统550litres(145USG)-PowerHydraulics550升(145加仑)-动力液压系统Air-1x60litres(1x15.6USG)空气1x60升(1x15.6加仑)Accumulators-5x50litres(5x13USG)蓄能器5x50升(5x13加仑)Product:RigSafePowerPack-Revision:1Section1.0-Page7of2-December2007RIGSAFEPOWERPACKSerialNo.101199SafetyShutdowns安全制动EmergencyStop紧急制动Overspeed超速Lowoilpressure液压油低油压Highwate