熟料新型干法水泥生产线制成车间工艺设计

洛阳理工学院毕业设计（论文）I乐山金川4700t/d熟料新型干法水泥生产线制成车间工艺设计－P·O42.5R；P·C32.5摘要本设计详细地论述了日产4700t/d熟料新型干法水泥厂整个生产工艺流程，生产P·O42.5R；P·C32.5水泥。根据产品要求进行熟料矿物组成设计和配料计算；完成了物料平衡、主机平衡及储库这三大平衡计算，由物料平衡确定主机选型以及由储库平衡来确定堆场、堆棚和圆库的规格。重点设计放在制成车间—采用国内应用较多的联合粉磨系统。根据设计要求进行重点车间工艺计算和主要设备选型，合理安排车间工艺布置。同时还编写了全厂生产工艺流程概述和全厂生产质量控制系统及说明。全厂引进国内外先进设备，使水泥的整个生产工艺流程顺畅，简洁，能适应现代水泥企业发展趋势。关键词：水泥生产线；制成车间；工艺设计；4700t/d；新型干法洛阳理工学院毕业设计（论文）IIProcessDesignonMadeFromtheWorkshopof4700t/dClinkerNSPCementProductionLineofLeShanJinChuan-P·O42.5R；P·C32.5ABSTRACTThisdesignintroducesthetechnologicalprocessofPortlandcementproducedbydrymethodamplyanditsdailyclinkerproductionis5000ton.whichproducethreetypescementofP·O42.5R,P·C32.5.Accordingtotheoutputrequiredintheproject,weneedtodesigncompositionofclinkermineralanddotheburdencalculation,aslocompletethethreemajorbalancingcalculationofmateriel,mainframeandwarehouse,wedecidetotypeofmainframeandSpecificationofwarehouseaccordingtothebalanceofmateriel,warehouse.ThesystemofburningchargeendwhichusedMadefromtheworkshopCombinedgrindingsystemadoptsdomesticiswidelyapplied.Accordingtotherequirementofdesign,wecompletethetechnologicalcalculationofkeyworkshopanddecidetotypeofmainequipment,reasonablearrangethelayoutofworkshopprocess.meanwhilewewritetheoutlineofthewholefactoryofthetechnologicalprocessandthequalitycontrolsystemofwholeplantproductionandexplanationTheequipmentsofthewholefactoryfetchedinadvancedbothhomeandabroad,soastotheentiretechnologicalprocessofcementmanufactureunhinderedandsuccinctnessly.KEYWORDS：Cementproductionline；Madefromtheworkshop；Processdesign；4700t/d；NSP洛阳理工学院毕业设计（论文）III目录前言..........................................................................................................1第1章设计概述........................................................................................31.1水泥生产线设计特点.....................................................................31.2设计方案.........................................................................................31.2.1题目.......................................................................................31.2.2水泥品种...............................................................................31.2.3设计规模...............................................................................41.2.4生产方法...............................................................................41.3原始资料.........................................................................................41.3.1原燃材料化学成分...............................................................41.3.2煤的工业分析.......................................................................41.3.3其它.......................................................................................41.4设计内容.........................................................................................41.5设计原则.........................................................................................51.5.1工厂总平面布置基本原则...................................................51.5.2工厂工艺设计基本原则.......................................................5第2章配料计算........................................................................................72.1配料方案.........................................................................................72.1.1熟料率值的确定...................................................................72.1.2熟料热耗的确定...................................................................82.2配料计算.........................................................................................82.2.1煤灰掺入量...........................................................................92.2.2要求的熟料化学成分...........................................................92.2.3干生料配合比.......................................................................92.2.4熟料化学成分和率值的核算.............................................102.2.5湿原料配合比.....................................................................11第3章物料平衡......................................................................................133.1回转窑规格计算...........................................................................13洛阳理工学院毕业设计（论文）IV3.2窑的台时产量标定.......................................................................143.3烧成系统生产能力.......................................................................153.4原燃材料消耗定额.......................................................................153.4.1生料消耗定额.....................................................................153.4.2干石膏和干混合材消耗定额.............................................163.5全厂物料平衡表...........................................................................17第4章主机平衡......................................................................................194.1主机小时产量...............................................................................194.2主机设备选型..............................................................................204.2.1石灰石破碎机.....................................................................204.2.2生料磨.................................................................................214.2.3回转窑.........