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DesignLV216-2:2012-05-08Shieldedhigh-voltage-sheathedcablesformotorvehiclesandtheirelectricdrivesRequirementsandtestsLV216-2Tags;Sheathedcables,highvoltagecables,electricdrives,electricvehiclesContinuedonPage2to31ApplicationWarningNoteBecausetheintendedstandardmaydifferfromthedraftversion,maynotinprinciplebecarriedoutaccordingtostandarddesigns.If,nevertheless,adesignappliedinexceptionalcases,sothismustbeagreedbetweentheusers.ForewordThiscoursewasdevelopedinthepresentversionofrepresentativesoftheautomobilemanufacturerAUDIAG,BMWAG,DaimlerAG,PorscheAGandVolkswagenAG.ThiscourseisstoredasaWordfileintheDepartmentofStandardizationofAUDIAG.Thiscoursedoesnotclaimtobecomplete.Thecarmanufacturersarefreeatanytimetorequiretherespectivestateoftheartadditionaltests.Sincetheindividualautomakersmakechangesifnecessary,workshouldbedoneaccordingtotheliabilitiesarisingfromthiscourseworkstandardsoftheautomobilemanufacturers.DeviationstothisLVarelistedinthefactorystandardsinthecoversheet(inexceptionalcases,deviationscanberepresentedinthestandardtextinitalics).If,inindividualcasesthemodificationofindividualtestsectionsarenecessary,theymustbeagreedseparatelybetweenthecompetentdepartmentsofthecarmanufacturerandthesupplier.Incross-developmentprojectsofautomobilemanufacturerstestreportsareaccepted,providedthatthetestswereperformedbya17025accreditedaccordingtoDINENISO/IEC,independentinstitute.Theacceptanceoftestreportsdoesnotimplyautomaticapproval.Otherreportsmaybeacceptedatthediscretionofthecustomer.OpenissuesarehighlightedingreenRecentchangesarehighlightedinyellow.Page2DesignLV216-2:2012-05-08Contents1Scope............................................................................................................................32General.........................................................................................................................43DimensionsandPipeConstruction................................................................................44DrawingEntry...............................................................................................................65Materials.......................................................................................................................65.1Conductor.....................................................................................................................65.2Isolation(SingleCoreandCladding).............................................................................66IdentificationandDeliveryspecifications......................................................................76.1Coomissioned...............................................................................................................76.2LineManufacturingMarkings........................................................................................76.3Color.............................................................................................................................76.4ColorCoding.................................................................................................................76.5DeliverySpecifications..................................................................................................86.5.1VisualInspection...........................................................................................................86.5.2TestingforInsulationFailuretotheConductorInsulationandJacket............................86.5.3Packaging.....................................................................................................................87GeneralTestConditions................................................................................................97.1CheckMatrix.................................................................................................................97.2TestConditions...........................................................................................................137.3Practice.......................................................................................................................137.4RoundsOfNumericalValues......................................................................................138Tests...........................................................................................................................138.1CheckingCableStructure...........................................................................................138.1.1Roundness..................................................................................................................138.2PhysicalandChemicalPropertiesoftheJacket..........................................................138.2.1Density........................................................................................................................138.2.2DeterminationoftheViscosity.....................................................................................138.2.3ThermogravimetricAnalysis(TGA)............................................