各种设备OEE

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部门/区域:Department生产部生产线/设备名称:Equipment/lineName代号日期12345A上班到下班的时间-包括加班时间(分)Worktotheworktime-includingovertime(points)840840840840840B1用餐时间(分)+工间休息时间(分)Dinnertime(points)andtakingcoffeebreakstime(points)3030303030B2设备点检、润滑及做5S的时间(分)Equipmenttally,lubricationanddo5Stime(points)2020202020B3开会时间(分)Meetingtime(points)00000B净利用时间(分)Netusetime(points)B=A-B1-B2-B3790790790790790B4产品转型/换模时间(分)Producttheconversion/Toolingchangetime(points)300000B5设备故障停机时间(分)Equipmentdowntime(points)00000B6工装/模具故障停机时间(分)Tooling/moulddowntime(points)00000B7生产前准备时间(分)Productionpreparationtime(points)00000B8物料短缺时间(分)Materialshortagetime(points)00000B9质量缺陷时间(分)Qualitydefecttime(points)00000B10操作失误时间(分)Operationalerrortime(points)00000C作业时间(分)Homeworktime(points)C=B-B4-B5-B6-B7-B8-B9-B10760790790790790设备效率数据收集表(OEEDATAWORKSHEET)D设备利用率EquipmentutilizationD=C/B96.2%100.0%100.0%100.0%100.0%E产量production(包括合格与不合格的)(includingqualifiedandtheunqualified)1080011600129001080010800F理想节拍时间(分)Theidealtakttime(points)0.0570.0570.0570.0570.057G设备性能效率EquipmentefficiencyG=(F*E)/C81.0%83.7%93.1%77.9%77.9%E1返工数量(件)Reworknumber(piece)108000000E2报废数量(件)Scrapamount(Piece)0350250H质量率QualityrateH=(E-E1-E2)/E0.0%99.7%100.0%99.8%100.0%MOEE目标值Desiredvalue70%70%70%70%70%NOEE=D*G*H0.0%83.4%93.1%77.7%77.9%P设备故障停机率EquipmentbreakdownrateP=B5/B0%0%0%0%0%Q工装/模具故障停机率Tooling/MouldbreakdownrateQ=B6/B0%0%0%0%0%记录Record异常记录:(将异常情况记录下来,作为后续追踪、统计、分析、对策之重要资料)Abnormalrecords:(willrecordtheabnormalsituation,asafollow-uptracking,statisticalanalysis,thecountermeasuresofimportantmaterial),678910111213141596066036001320144084013201320132040203003030303030301010100101010101010000000000091063032001280140080012801280128000000200000000000000000000000000000000000000000000000000000000000000000910630320012801380800128012801280设备效率数据收集表(OEEDATAWORKSHEET)line1100.0%100.0%100.0%#DIV/0!100.0%98.6%100.0%100.0%100.0%100.0%116001290050000148001890075001756016500175000.0570.0450.06200.0750.070.0970.070.070.0772.7%92.1%96.9%#DIV/0!86.7%95.9%90.9%96.0%90.2%95.7%0000000000400000002001599.7%100.0%100.0%#DIV/0!100.0%100.0%100.0%99.9%100.0%99.9%70%70%70%70%70%70%70%70%70%70%72.4%92.1%96.9%#DIV/0!86.7%94.5%90.9%95.9%90.2%95.6%0%0%0%#DIV/0!0%0%0%0%0%0%0%0%0%#DIV/0!0%0%0%0%0%0%检查checkup异常记录:(将异常情况记录下来,作为后续追踪、统计、分析、对策之重要资料)Abnormalrecords:(willrecordtheabnormalsituation,asafollow-uptracking,statisticalanalysis,thecountermeasuresofimportantmaterial),设备编号:EquipmentNo.16171819202122232425132013201320132013801440108007203003030303050303001010101010102020100101000001000000128012801280128013001390104007002800000101520000000000000000000480000000000000000000000000000000000000000000001280128012801280129089510200700280设备效率数据收集表(OEEDATAWORKSHEET)100.0%100.0%100.0%100.0%99.2%64.4%98.1%#DIV/0!100.0%100.0%14800175001250017500169009500129000700026000.070.070.070.070.0750.0870.07800.0970.09780.9%95.7%68.4%95.7%98.3%92.3%98.6%#DIV/0!97.0%90.1%000000000000350000000100.0%100.0%99.7%100.0%100.0%100.0%100.0%#DIV/0!100.0%100.0%70%70%70%70%70%70%70%70%70%70%80.9%95.7%68.2%95.7%97.5%59.5%96.8%#DIV/0!97.0%90.1%0%0%0%0%0%0%0%#DIV/0!0%0%0%0%0%0%0%35%0%#DIV/0!0%0%审核Examine异常记录:(将异常情况记录下来,作为后续追踪、统计、分析、对策之重要资料)Abnormalrecords:(willrecordtheabnormalsituation,asafollow-uptracking,statisticalanalysis,thecountermeasuresofimportantmaterial),2016年6月设备编号:EquipmentNo.125-26262728293031综合1320132013201320132003054010101010100720101010101003500000001013001300130013001300029460000000950000000000000480000000000000000000000000000013001300130013001300028885设备效率数据收集表(OEEDATAWORKSHEET)100.0%100.0%100.0%100.0%100.0%#DIV/0!#DIV/0!1250014500125001350011500125003673600.070.070.070.070.070.0767.3%78.1%67.3%72.7%61.9%#DIV/0!#DIV/0!00000010800000000170100.0%100.0%100.0%100.0%100.0%100.0%#DIV/0!70%70%70%70%70%70%70%67.3%78.1%67.3%72.7%61.9%#DIV/0!#DIV/0!0%0%0%0%0%#DIV/0!#DIV/0!0%0%0%0%0%#DIV/0!#DIV/0!异常记录:(将异常情况记录下来,作为后续追踪、统计、分析、对策之重要资料)Abnormalrecords:(willrecordtheabnormalsituation,asafollow-uptracking,statisticalanalysis,thecountermeasuresofimportantmaterial),

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