SAP_QM_Controlplan_QPCP_FMEA_Inspectionplan_Taskli

QPCP-QMcontrolplan0IntroductionControlPlanisusedtoperforminspectionplanningaspertheISOStandardsISO/TS16949.ControlPlanisusedincombinationwithFailureModesandEffectsAnalysis.ThecombinationofCP&FMEAplaysvitalroleinintegratedInspectionPlanningforGRinspections&InspectionsduringProduction.AbbreviationsUsed:•TCTransactionCode•FMEAFailureModes&EffectsAnalysis•CPControlPlan•EWBEngineeringWorkbench.•MICMasterInspectionCharacteristicsRequirementTopreventdefectsatanearlystageinGoodsReceiptInspectionsandInspectionsduringProduction.Integration:ControlPlanisintegratedwiththefollowingcomponents1.FailureModesandEffectsAnalysis.2.MasterInspectionCharacteristicsi.e.ProcessrelatedRiskCharacteristics.3.TaskLists&InspectionPlans.4.cProjects&QualityNotifications.ProcedureStepstobefollowedincreatingtheControlPlanCreationofcontrolplaninvolvesthefollowingsteps:Step1:CreateorEdittheControlplan.(TCQPCP)1.ControlPlaniscreatedfromthefollowingpath:SAPEasyAccessLogisticsQualityManagementQualityPlanningControlPlanCockpit2.EntertheControlPlanID.3.InputtheControlPlantypei.e.ProductionorPrelaunchorPrototype.4.ClickonthecreateicontocreatetheControlPlanSAPCOMMUNITYNETWORKSDN-sdn.sap.com|BPX-bpx.sap.com|BOC-boc.sap.com©2009SAPAG3CreationofControlPlan-TransferofCharacteristicsfromFMEAtoControlPlanStep2:AssignorCopyFMEAtotheControlplan.1.ClickonFMEATab.2.ChoosetheFMEAcolumnandassigntherelevantFMEAintheControlPlan.3.TheTrafficlightstatusesintheControlPlanindicatesthecompletenessoftheTransferofCharacteristicsaswellasLowerlevelFMEA’spresentbothinFMEAaswellasControlPlanStep3:TransferorcopyofCriticalCharacteristicsfromsourceintoControlPlan.1.TransferorCopythecriticalcharacteristicsfromFMEAintothecontrolplan.2.EstablishthelinkbetweenFMEACharacteristics&MasterInspectionCharacteristicsofthecorrespondingInspectionplanorTasklistthatisassignedinthecontrolplan.3.EdittheTasklistorInspectionPlanoperationsbybranchingfromtheControlPlanthroughEWB.4.ClicktheStructureTabtodisplayInspectionPlans&TaskliststhatareapplicabletotheControlPlan.5.SelecttheInspectionPlan&choosecopycharacteristicsintheContextmenuoftheInspectionPlan.SAPCOMMUNITYNETWORKSDN-sdn.sap.com|BPX-bpx.sap.com|BOC-boc.sap.com©2009SAPAG4CreationofControlPlan-TransferofCharacteristicsfromFMEAtoControlPlan6.SelecttheCharacteristicoriginasFMEA&clicktheTabLoadCharacteristics.7.ChoosetheCriticalcharacteristicstobetransferredfromthelistdisplay&clickChooseAddcharacteristictothePlan.8.TheCharacteristicsthataretransferredaredisplayedintheInspectioncharacteristicstable.9.CheckthecopiedCharacteristicsusingConsistencycheck.SAPCOMMUNITYNETWORKSDN-sdn.sap.com|BPX-bpx.sap.com|BOC-boc.sap.com©2009SAPAG5CreationofControlPlan-TransferofCharacteristicsfromFMEAtoControlPlan10.Savethetransferredcharacteristics&close.11.ClickBackIcontoreturntotheControlPlan.Step4:ConsistencycheckandReleaseoftheControlPlan.1.ClicktheBasicDataTabpagetoperformConsistencycheckofthecontrolplan.2.ConsistencycheckunderstatusensurestheTransferofCharacteristicsoccurredsuccessfully.3.StatuswithGreenTrafficlightindicatesthattheControlPlanisConsistent.4.StatuswithYellowTrafficlightindicatesthattheControlPlaniswithWarnings;clickDisplayInspectionResulttoviewtheLogs.5.StatuswithRedTrafficlightindicatesthattheControlPlaniswithErrors.ThisisbecauseofNontransferofCharacteristicsfromFMEAtoControlPlan.ClickonDisplayInspectionResulttoviewLogs.6.Controlplanisconsistentmeans,correspondingtasklistsandinspectionplanscontainallcharacteristicsfromanFMEAareassignedtothecontrolplan.SAPCOMMUNITYNETWORKSDN-sdn.sap.com|BPX-bpx.sap.com|BOC-boc.sap.com©2009SAPAG6CreationofControlPlan-TransferofCharacteristicsfromFMEAtoControlPlanStep5:PrintpreviewoftheControlPlanstructurewiththeMasterDataselection1.ClickonthePrintPreviewoftheControlPlantoviewtheCPstructurewiththeMasterdataselection.2.TheformthatisusedtodisplaythecontrolplanisinaccordancewiththeinternationalstandardsQS9000.SAPCOMMUNITYNETWORKSDN-sdn.sap.com|BPX-bpx.sap.com|BOC-boc.sap.com©2009SAPAG7CreationofControlPlan-TransferofCharacteristicsfromFMEAtoControlPlanStep6:SavetheControlPlan1.ClickonthesaveIcontosavetheControlPlanEnsuringtheConsistencycheckfortheControlPlanisSuccessful.Video:,FunctionandDefectNetworksClickonCreateFMEAUpdatethefollowingrequiredandoptionalfields:FieldNameValuesFMEAXXXXXXXDescriptionXXXXXBasicdata:FMEATypeObject:MaterialPlnndStartDatePldFin82SystemFMEAProductXXXXXX1.01.01.20122.31.12.2012Result:RatingProceduresRatingProfile02MediumRisk80CalculationofRiskPriorityNumber(RPN)MinimumResult81Rating:NoRisk,MediumRisk,HighRisk80Statustab:StatusSettoReleased3.AssigntheMasterInspectionCharacteristicsGivetheDescriptionfortheCharacteristic,characteristictype&weighting.DescriptionoftheCharacteristicshouldbeunique.AssigntheMasterInspectionCharacteristicandplantwhichisapartoftheFMEA.4.CreatePreventiveandDetectionActionsCreatePreventiveandDetectionActionswithreferencetotheDefect.GivethePlannedStartD