GEA-洗球-和旋转喷头和洗罐器

TechnicalSeminar-Shanghai-11thto13thJanuary2006Page1Presentation9:IntroducetoCleaningDevicesandTyping清洗设备及其型式介绍TechnicalSeminar-Shanghai-11thto13thJanuary2006Page2Selectioncriteria:-Sizeandshapeofthetanks(vessels,vats)-Tanklevel(possiblyalternating)-Dimensions(angularlayout,internalinstallations)-Productcharacteristics(water-soluble,mechanicallycleanable)-Cleaningimmediatelyaftertankemptying-Delayed/postponedcleaning=riskofdryingoutSprayballsRotatingjetcleanersVerticalcleaners清洗球旋转喷射清洗器立式清洗器VARIPURE®-CleaningComponentsVARIPURE®－清洗部件ROTIKOOrbitalcleaners轨道清洗器选择标准-罐的大小和型式（容器，桶）-罐的液位（可能是变化的）-尺寸（角形布置，内件）-产品特性（水溶性，可机械清洗性）-罐排空后马上清洗-耽误/延迟清洗导致＝干化风险TechnicalSeminar-Shanghai-11thto13thJanuary2006Page3SprayballRinsingandsoakingeffectRotatingjetcleanerMechanicalcleaningintheupperpartandgushcleaninginthelowerpartofthetankOrbitalCleanerMechanicalandgushcleaningVerticalCleanerMechanicalcleaningVARIPURE®-CleaningComponentsVARIPURE®－清洗部件ROTIKORinsingandsoakingeffect清洗球冲洗和浸泡效果旋转喷射清洗器罐上部机械清洗，下部喷涌清洗轨道清洗器机械和喷涌清洗立式清洗器机械清洗ROTIKO冲洗和浸泡效果TechnicalSeminar-Shanghai-11thto13thJanuary2006Page4VARIPURE®-Sprayball/清洗球Sprayballsizes/清洗球尺寸Type05with28mmType1with64mmType2with93mmSprayballwiththreadconnectionSprayballfixing:ClipconnectiontobehookedintothesupplypipeVARIPURE®-SprayBallsVARIPURE®－清洗球Asprayballisthemostsimple,low-pricedandsolidcleaningcomponent.清洗球是最简单，便宜和坚固的清洗部件清洗球的固定卡子勾在供液管上带螺纹接口的清洗球TechnicalSeminar-Shanghai-11thto13thJanuary2006Page5VARIPURE®-SprayBallsVARIPURE®－清洗球Workingmethodofthesprayballs:Theliquidappliedtotheupperpartofthetankisrunningdownthetankwallslikeafallingfilm.Thedirtparticlesdissolvedbythedetergentarerinsedoffbythefallingfilm.Cleaningpre-pressureisbetween1,0and1,5barGatthesprayballfortankswithoutinternalinstallationsCleaningpre-pressureisbetween1,8and2,5barGatthesprayballfortankswithinternalinstallations(e.g.agitators)清洗球的工作方式：喷到罐子上部的液体沿罐壁像降膜一样流下。溶解于洗涤剂中的脏物颗粒被降膜冲掉。清洗压力对于无内件的罐，清洗球压力在1.0到1.5barG之间清洗压力对于有内件（例如：搅拌器）的罐，清洗球压力在1.8到2.5barG之间TechnicalSeminar-Shanghai-11thto13thJanuary2006Page6Sprayballsforverticaltanks/用于立式罐的清洗球ConfigurationAA型ConfigurationBB型ConfigurationGG型ConfigurationLALA型VARIPURE®-SprayBallsVARIPURE®－清洗球Sprayingangle360°喷射角360°Sprayingangleapprox.192°喷射角约192°Sprayingangleapprox206°-246°喷射角约206°-246°Sprayingangle360°喷射角360°TechnicalSeminar-Shanghai-11thto13thJanuary2006Page7ConfigurationLL型Sprayballs-horizontaltanks/用于卧式容器的清洗球ConfigurationLALA型ConfigurationHH型VARIPURE®-SprayBallsVARIPURE®－清洗球Sprayingangle188°喷射角188°Sprayingangle360°喷射角360°Sprayingangleapprox.60°-140°喷射角约60°-140°TechnicalSeminar-Shanghai-11thto13thJanuary2006Page8Materialsandsurfacefinish/材质和表面光洁度Connection/连接1.4435Type05pipeda=13,5mmType1pipeda=29,0mmType1pipeda=33,7mmConnection/连接Alloy59/HastelloyC22Type05pipeda=12,7mmType05G1/4“IGType1pipeda=33,7mmVARIPURE®-SprayBallsVARIPURE®－清洗球标准•1.4404/316L哑光管道按DIN11850和螺纹连接ISO228-1•1.4404/316L打磨表面Ra=0,8µm特殊材质合金59/2.4605-哈氏合金C22/2.4602•表面抛光，外表面Ra=0,8µm•1.4435/316LFe=1%•表面抛光，外表面Ra=0,8µm•1.4539仅用于A05和A05-1,0型Standard:•1.4404/316Lmattfinishforpipesacc.toDIN11850andthreadedconnectionISO228-1•1.4404/316LgroundsurfaceRa=0,8µmforconnectionatpipeonInchODSpecialmaterials:Alloy59/2.4605-HastelloyC22/2.4602•Surfacefinishpolished,outsideRa=0,8µm•1.4435/316LFe=1%•Surfacefinishpolished,outsideRa=0,8µm•1.4539onlyfortypeA05andA05-1,0TechnicalSeminar-Shanghai-11thto13thJanuary2006Page9SprayHeadROTIKO喷射头－ROTIKORottingSprayBallTypeROTIKO,theenergysavingalternativetostaticsprayballs.ROTIKObenefits:•Consumptionofwaterandcleaningagentsisreducedbyapprox.50%comparedtoconventionalsprayballs.•Formationoflargedropletsandauniformspraypatternforoptimalcleaningresults.TypeA1,360°TypeG1,180°旋转清洗球ROTIKO型，静态清洗球的节能替代产品ROTIKO的优点：•和传统清洗球相比，水和清洗剂耗量减少50％。•能形成较大的液滴和均匀的喷射，清洗效果最佳。TechnicalSeminar-Shanghai-11thto13thJanuary2006Page10SprayHeadROTIKO喷射头－ROTIKOMaterials:•Connectionandsprayhead:material1.4435/316L•Surface:Ra0,8μm•Circlip:1.4435/316L•Throttlingport:PTFE•Bearingballs:1.4401/316•fixingclip:HastelloyC4/2.4610Certificates(optional):•Housingandsphericalbody:materialcertificate3.1asperDINEN10204•PTFEthrottlingports:FDA-21CRF-CN1•Bearingballs/fixingclip:3.1Bmaterialcertificate材质:•连接和喷头：材质1.4435/316L•表面光洁度：Ra0,8μm•卡环：1.4435/316L•节流口：PTFE•轴承球：1.4401/316•固定卡：哈氏合金C4/2.4610证书：•腔体和球体:材质证书3.1按DINEN10204•PTFE节流孔：FDA-21CRF-CN1•轴承球/固定卡：3.1B材质证书RotatingSprayHeadROTIKO/旋转喷头ROTIKOTechnicalSeminar-Shanghai-11thto13thJanuary2006Page11SprayHeadROTIKO喷射头－ROTIKORotatingSprayHeadROTIKO/旋转喷头ROTIKOClipConnections:•DINDN20,pipe23x1,5mm•ASME1“OD,pipe25,4x1,65mm•SMSDN25,pipe25x1,2mmApplicationRanges:•Flowvolume:1,25-4,6m³/h.•Operatingpressure:2,0-4,0barG•Cleaningdiameter:upto2,4m.•Installationposition:any•installationdiameter:48mm.卡式连接•DINDN20,pipe23x1,5mm•ASME1“OD,pipe25,4x1,65mm•SMSDN25,pipe25x1,2mm应用•流量：1.25-4.6m³/h•操作压力：2.0-4.0barG•清洗直径：达2.4m•安装位置：任意•安装直径：48mm。TechnicalSeminar-Shanghai-11thto13thJanuary2006Page12VARIPURE®RotatingjetcleanerIncontrasttosprayballs,therotatingjetcleanerdoesnotwetthetankwallsatthesametime,butappliestheliquid