biw_Weight_Cost_Idea_100330_Interior

1Parts/Components/SystemName:Front_RearDoortrim/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•导轨密封条有两个支架Beltlineweatherstriphave2lips•减少支架数量(2个→1个)Toreducethelipquantityfrom2eato1ea每车辆拥有数量:4个QuantityperVehicle:4EACostReduction:≒1.5RMB/veh.WeightReduction:-Remarks:Lip(Withflocking)ReferenceInterior-#1Designchangeidea2Parts/Components/SystemName:Front_RearDoortrim/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•适用钢铁插入式密封条SteelinserttypeWeatherstripapplied•变更密封条的型式(不带钢铁插入式)Tochangewetherstriptype(Withoutsteelinsert)每车辆拥有数量:4个QuantityperVehicle:4EACostReduction:≒4.5RMB/vehWeightReduction:≒400g/VehRemarks:SteelinsertFlockingSteelFlockingSoftTPOHardTPOInterior-#2Designchangeidea3Parts/Components/SystemName:Bracketfront_rearpockethandle/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•2个悬置孔适用于支架Mountinghole2eaappliedonbracket•减少孔的数量(2个→1个):手把固定点只需要一个Toreduceholequantity(2ea1ea):Pockethandlemountingisonly1place每车辆拥有数量:4个QuantityperVehicle:4EACostReduction:≒0.24RMB/veh.WeightReduction:Remarks:DonotuseInterior-#3Designchangeidea4Parts/Components/SystemName:Front_RearDoortrim/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•塑料侧碰垫适用于车门装饰件(标准件，380g/个)Plasticsideimpactpadappliedondoortrim.(Standard,380g/ea)•变更侧碰垫型式:塑料垫块(380g/个)Epp或PU泡沫垫块(≒120g/个)Tochangesideimpactpadtype.:Plasticpad(380g/ea)EPPorPUfoampad(≒120g/ea)•变更悬置方法:螺钉4个加热柱4个位置Tochangethemountingmethod::Screw4eaHeatstaking4places每车辆拥有数量:垫块2个，螺钉8个QuantityperVehicle:Pad2ea,Screw8eaCostReduction:≒4RMBWeightReduction:≒520g/veh.Remarks:PlasticScrewPUfoamHeatstakingInterior-#4Designchangeidea5Parts/Components/SystemName:FrontDoortrim/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•NVH用非织物适用于车门装饰件手把NonwovenfabricappliedonpockethandledoortrimforNVH•取消非织物TodeleteNonwovenfabric每车辆拥有数量:4个QuantityperVehicle:4EACostReduction:≒1RMBWeightReduction:Remarks:NonwovenfabricInterior-#5Designchangeidea6Parts/Components/SystemName:Front_RearDoortrim/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•螺钉适用于安装地图袋Screwappliedformappocketmounting•变更加热柱的安装方法Tochangemountingmethodtoheatstaking每车辆拥有数量:前16个，后16个QuantityperVehicle:Front16ea,Rear16eaCostReduction:≒1RMBWeightReduction:Remarks:ScrewHeatstakingInterior-#6Designchangeidea7Parts/Components/SystemName:Front_RearDoortrim/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•螺钉适用于固定扶手Screwappliedforarmrestmounting•变更加热柱的安装方法Tochangemountingmethodtoheatstaking每车辆拥有数量:前18个，后12个QuantityperVehicle:Front18ea,Rear12eaCostReduction:≒1.8RMBWeightReduction:Remarks:ScrewHeatstakingInterior-#7Designchangeidea8Parts/Components/SystemName:Front_RearDoortrim/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•NVH用PE泡沫适用于车门装饰件PEfoamappliedondoortrimforNVH•取消PE泡沫和增加NVH用接触筋(加厚部)TodeletePEfoamandaddthecontactribsforNVH每车辆拥有数量:10个QuantityperVehicle:10EACostReduction:≒1.5RMBWeightReduction:Remarks:PEfoamPEfoamRibPEfoamInterior-#8Designchangeidea9Parts/Components/SystemName:Front_RearDoortrim/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•NVH用PU海绵适用于车门装饰件的地图袋(8x25)PUSpongeappliedondoortrimmappocketforNVH(8x25)•取消PU海绵和增加NVH用接触筋TodeletePUSpongeandaddthecontactribsforNVH每车辆拥有数量:4个QuantityperVehicle:4EACostReduction:≒1.9RMBWeightReduction:Remarks:PUSponge(8x25)RibInterior-#9Designchangeidea10Parts/Components/SystemName:RearDoortrim/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•PE泡沫适用于车门装饰件(带电动车窗玻璃开关)PEfoamappliedondoortrim(WithPowerwindowswitch)•取消PE泡沫(PE泡沫使用在升降器的操纵杆)TodeletePEfoam(PEfoamusedforregulatorhandle)每车辆拥有数量:2个QuantityperVehicle:2EACostReduction:≒0.4RMBWeightReduction:Remarks:升降器拉手的PE泡沫PEfoamforregulatorhandle电动玻璃开关PowerwindowswitchInterior-#10Designchangeidea11Parts/Components/SystemName:Steeringcolumncoverupper_lower/IP/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•转向柱盖上下部厚度均是2.5吨Steeringcolumncoverupper_lowerthicknessis2.5t•厚度降低到2.0吨Toreducethethicknessto2.0t每车辆拥有数量:1个QuantityperVehicle:1EACostReduction:≒0.5RMBWeightReduction:≒40g/veh.Remarks:Interior-#11Designchangeidea12Parts/Components/SystemName:PPmember/IP/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•PP横梁涂镀处理PPmemberappliedCoatingtreatment•取消涂镀处理Todeletethecoatingtreatment每车辆拥有数量:1个QuantityperVehicle:1EACostReduction:≒8RMBWeightReduction:Remarks:Mazda6CoatingInterior-#12Designchangeidea13Parts/Components/SystemName:Ventgrill/IP/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•通风格栅使用PE泡沫保护漏气(通风口中央L/R,通风口侧面L/R)VentgrillappliedPEfoamtoprotectairleakage(Vent.CenterL/R,VentsideL/R)•取消PE泡沫和变更概念TodeletethePEfoamandchangetheconcept每车辆拥有数量:4个位置QuantityperVehicle:4PlacesCostReduction:≒1.2RMBWeightReduction:Remarks:PEfoam涂胶SealingInterior-#13Designchangeidea14Parts/Components/SystemName:Sunvisor/Trim/InteriorCurrentSpecification(HaimaM1)Weight/CostReductionIdea•遮阳板使用太大的票插口(宽度:122mm)Sunvisorappliedtoolargeticketholder(Width:122mm)•减少票插口的尺寸(比亚迪:30mm)Todecreasetheticketholdersiz