制造行业的自动化立体仓库

WarehouseAutomationwithintheManufacturingIndustry制造行业的自动化立体仓库viastoresystem(Shanghai)Co.Ltd.DrPeterOSWALD–CEOMartinWU–SalesDirectorWarehouseAutomationwithintheManufacturingIndustryaboutviastore:aworldleadingsolutionproviderforAWHsolutionlocatedinStuttgart-GermanyandsubsidaryinShaghaiwasestablishedmorethan125yearsmorethan40yearsspecializedinwarehouseautomationrepresentedinmorethan22countriesexecutedprojectsinmorethan30countriesis100%family-ownedandtodaymanagedinthe5thgenerationworldwide450staffand120EURsaleswww.viastore.comWarehouseAutomationwithintheManufacturingIndustryashortglanceonthebigthreemanufacturingnationsworldwidein2013:*Mfg=Manufacturingrenaissanceofrealeconomy=manufacturing:thefinancialcrisis2008remindsusabouttheimportanceofmanufacturingUSA:on-shoring-backtoUSAandinvestingbillionsinnewmfg-technologiesChina:madeinChina2025programGermany:industry4.0GDPMillUSD(CIAWorldFactBook)Mfg*in%ofGDP(WorldBank)Mfg*VolumeinMillUSDUSA16,799,70013%2,183,961China9,181,37732%2,938,041Germany3,635,95922%799,911background:WarehouseAutomationwithintheManufacturingIndustryafurthershortglanceonthedemographicdataofthebigthreemanufacturingnations:Data:CIAWorldFactBookWhatdoesthismeans:tomaintainaconstantsizeofpopulationafertilityrateof2.1isneededthepopulationofthesenationsareaging,onefastertheotherlessfasterlifeexpectancycontinuestoincreaserequiringmoreandmoresocialandhealthexpensuresinthefuturelesspeopleneedtogeneratemoreincometofinanceasociety´swealthsystemTotalPopulationAverageAgeFertilityRateLifeExpectancyUSA318,892,103→37.6↗2.01↘79.56↗China1,355,692,576→36.7↗1.55→75.15↗Germany80,996,685→44.1↗1.43→80.44↗demographictrend:WarehouseAutomationwithintheManufacturingIndustryincreasingcomplexityandinterconnectionsincreasingnumberofsuppliersincreasingrequirementsforjust-in-time/just-in-sequenceexponentiallygrowingtechnology(Moore'sLaw)limitedresource(labor,material,energy,…)…..……........………….selectedindustrytrends:WarehouseAutomationwithintheManufacturingIndustrycompaniesneedtomaintaincompetivenessandtoincreaseoutputwithlessresourceslesslabor,lessraw-material,lessenergy,lessspace,…asmallergroupofworkforceneedstoearnthemoneytofinancethesocialsystemofanationincreasingautomationisonesolution,becauseitwillhelptocompensatethelackofworkforceminimizeenergyconsumptionreducewastefreehumanresourceforhighervalue-addedactivitiessupportglobalcompetitivenesschallenges&chances:WarehouseAutomationwithintheManufacturingIndustryyesterday&today:technologychangedourlifeWarehouseAutomationwithintheManufacturingIndustrytomorrow:ICTwillrevolutionizethemanufacturingindustryWarehouseAutomationwithintheManufacturingIndustryindustrialrevolutionsasgame-changerfirstindustrialrevolution:mechanicalproductiondrivenbysteampowersecondindustrialrevolution:massproductionsupportedbyelectricalpowerthirdindustrialrevolution:automatedproductionenabledbyITandelectronicsfourthindustrialrevolution:cyberphysicalprodcutionsystemsenabledbeICT(internet,….)Industrie4.0asthefourthindustrialrevolutionrevolution:WarehouseAutomationwithintheManufacturingIndustrySource:basedonHewlett-Packard2013AutomatedWarehouseAutomatedWarehouseAutomatedWarehouseWarehouseAutomationwithintheManufacturingIndustry制造行业的自动化立体仓库actual/targetanalysisconceptplanningsimulationimplementationwarehouseautomationasanenablerforindustrialrevolution:自动化立体仓库是工业革命的一个推动者WarehouseAutomationwithintheManufacturingIndustry制造行业的自动化立体仓库todaywarehousesarerathershort-termproductionbufferthaninventorystorage今天仓库越来越承担的任务像是短期生产暂存而不是长期库存WarehouseAutomationwithintheManufacturingIndustryWarehouseAutomationwithintheManufacturingIndustryWarehouseManagementSystem仓库系统包括WarehouseAutomationwithintheManufacturingIndustryPickingTechnologies拣选技术WarehouseAutomationwithintheManufacturingIndustryW-LANPickingTechnologies:拣选技术Highperformanceandergonomics高性能和人机工程学Fullyautomatedpicking24/77天24小时全自动机器手拣选Automaticcontainerhandlingandreducedpathlengths自动化装箱补货装卸，减少行走路径Increasedergonomicsandperformanceforpickers提高拣选人员的人机工程学和性能Strategicallysustainable:可持续性战略viastorebluesaves30%energyinthewarehouse维世多蓝色超过30%能源节约Keyfiguresandstrategy:demand-orienteddynamics关键策略-以需求为导向的设计State-of-the-artenergy-savingtechnology最先进战略节能技术Commitmentforthesustainablehandlingofresources对于能耗的可持续节约的承诺Intelligent:WarehouseManagementwithviad@t智能化的仓库管理软件WarehouseAutomationwithintheManufacturingIndustrywarehouseautomationasatrendsetterofindustrie4.0:工业4.0是实现仓库自动化趋势engineeredforminimumworkforce最少的劳动力需求designedformaximumstoragedensity设计最大的存储密度mergedmaterialmovementsinwarehouseandfactory合并物料流在仓库和工程内部tailor-madestorageandretrievalstrategies堆垛和存储拣选策略implementedworkshopareainthewarehousemanagement在生产车间安装仓库管理highlyflexibledespiteofautomation高度灵活的自动化98%availibilityand100%reliability系统灵活性98%和系统可靠性100%minimzedenergyconsumption最少能量消耗light-offdesign不需要光线设计nodamagedgoods不损坏货物WarehouseAutomationwithintheManufacturingIndustryhowChinacanspeedupitsjourneytoindustry4.0:中国如何加快工业4.0进程industry4.0doesnotrequiresfundamentalnewtechnologies工业