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iGeneralContentsChapter1Howtousethismanual1.Aboutthismanual..................................................................1-32.Contentsofeachchapter.......................................................1-43.Pagelayout..............................................................................1-54.Applicablemodels..................................................................1-6Chapter2Beforebeginningadjustments1.Machineadjustmentflow.......................................................2-32.Preparatorywork....................................................................2-42.1Systemdatabackup...........................................................................2-42.2Restoringthesystemdata..................................................................2-72.3Warmingupthemachine................................................................2-102.4Howtostarttheadjustmentutility..................................................2-122.5Changingthemachinesetting.........................................................2-142.6Changingthemachinesetting(whenneededduringadjustment)...2-162.7SelectingthePCBdata....................................................................2-17Chapter3Basicadjustments1.Cameraparameteradjustments............................................3-31.1Cameralightingleveladjustments.....................................................3-31.1.1Adjustingthemovingcameralightinglevels......................................3-31.1.2Adjustingthemulti-visioncameralightinglevels.............................3-101.1.3Adjustingthesingle-visioncameralightinglevels............................3-141.2Camerascalecalibration.................................................................3-181.2.1Preparationforthemovingcamerascalecalibration.......................3-181.2.2Calibratingthemovingcamerascale...............................................3-241.2.3Calibratingthemulti-visioncamerascale........................................3-251.2.4Calibratingthesingle-visioncamerascale.......................................3-282.R-axisaccuracyoffset..........................................................3-322.1MeasuringtheR-axisaccuracyoffsetwiththemulti-visioncamera....3-322.2MeasuringtheR-axisaccuracyoffsetwiththesingle-visioncamera...3-353.Headoffsetadjustments......................................................3-383.1PreparationforheadoffsetadjustmentsofHeads3,5,and7(YV100Xgfamily)orHead2(YV88Xg)...........................................3-383.2AdjustingtheheadoffsetofHeads3,5,and7(YV100Xgfamily)orHead2(YV88Xg)...........................................3-413.3PreparationforheadoffsetadjustmentsofHeads2,4,6and8(YV100Xgfamily)............................................................................3-433.4AdjustingtheheadoffsetofHeads2,4,6and8(YV100Xgfamily)3-48iiChapter4FAMFadjustments1.FAMFadjustmentflow............................................................4-32.PreparingtheglassPCB........................................................4-43.Warmingupthemachine.......................................................4-54.FAMFadjustmentsusingceramicchipcomponents..........4-64.1Preparation.......................................................................................4-64.2PerformingFAMFadjustmentsusingceramicchipcomponents......4-105.FAMFadjustmentsusingglassQFP...................................4-195.1Preparation.....................................................................................4-195.2PerformingFAMFadjustmentsusingglassQFP...............................4-216.FAMFadjustmentsusingtheFAMFstation(referencedescription).........................................................4-306.1SettingupfortheFAMFstation.......................................................4-316.2FAMFadjustmentsusingtheFAMFstationandglassQFP...............4-35AppendixTableofContents1.Aboutthismanual..............................1-32.Contentsofeachchapter.........................1-43.Pagelayout....................................1-54.Applicablemodels..............................1-6Chapter1Howtousethismanual1Howtousethismanual1-31.AboutthismanualThismanualisintendedforsupervisorsormanagersofthemachinesandexplainstheproceduresforadjustingandcalibratingtheYAMAHAsurfacemountersusingtheFullAutoMountFeedback(FAMF)program.Makesureyoufullyunderstandthemachinesettingsandconditionsbeforebeginningadjustments.cCAUTIONMachineconditionsorcircumstancesduringadjustmentsmayadverselyaffectthemachineaccuracy.Donotmakeadjustmentsunderconditionsorinanenvironmentthatgreatlydiffersfromtheactualproductionenvironment.Alsobesuretomakeadatabackuppriortoadjust-ments.wWARNINGWHENADJUSTINGANITEMLOCATEDWITHINTHEHEADASSEMBLYMOVEMENTRANGE,ALWAYSMAKESURETHEMACHINEISINEMERGENCYSTOPANDALSOPLACEASIGNINDICATING“ADJUSTMENTINPROGRESS”TOWARNOTHERWORKERSNOTTOTURNONPOWERTOTHEMACHINE.FORINFORMATIONONHOWTOOPERATETHEXGSERIESSURFACEMOUNTERS,PRECAU-TIONSTOTAKEDURINGOPERATIONANDADJUSTMENTS,REFERTOTHESEPARATEXGSERIESOPERATIONMANUALANDFOLLOWTHE