下渣检测TSD20硬件和服务手册中文

1Hardware&ServiceManualHandbook Rev‐No. 1.02 Release Date 12. Juni 2014  AMEPA GmbH Karl‐Carstens‐Straße 12 52146 Wuerselen • Germany  Web  Mail [e-mail] Phone [phone]‐0 TSD2.0TSD2.0Hardware&ServiceManual2Allrightsreserved.Thismanualmayonlybereproducedorcopied,inwholeorinpart,bypriorpermissionofAMEPA.Theinformationanddatainthismanualmaybemodifiedwithoutpriornotice.Everycarehasbeentakenintheproductionofthismanual.If,however,youshouldnoticeanyerrorsoromissions,pleaseinformusaccordingly.AMEPAacceptsnoresponsibilitywhatsoeverforanyerrorsthemanualmightcontainorforanypossibledamagethatmightresult.Thepresentmanualwascreatedwithreasonablecare.Ifyouweretodetermineerrorsoromissionsnonetheless,wewouldappreciateanoticetothateffect.CopyrightAMEPAGmbH1999–2014WindowsistaregisteredtrademarkofMicrosoftCorporationTwinCatisaregisteredtrademarkofBeckhoffAGTSD2.0Hardware&ServiceManual3ContentsofthemanualQuickuserguideThequickuserguideprovidesanoverviewofthethermographicslagdetectionsystemanditsfieldsofapplication.Thesystemcomponents,theerrormessages,andthetroubleshootingarebrieflydescribed.TechnicaldescriptionThischapterdescribesthethermographicslagdetectionandexplainsthephysicalprinciples.Inaddition,theTSDsystemandtheindividualsystemcomponentsaredescribedindetail.OperatinginstructionsWiththeexceptionofthepartthatisoperatedviatheTSDsoftware,thisexplainstheoperationofthesystem.ServiceinstructionsThischapterdescribesbothtroubleshootingandthecorrectionofdefectsaswellasreplacementandadjustmentwork.Appendix-TechnicalspecificationsTheappendixcontainsalistwiththetechnicalspecificationsofallsystemcomponents.Pleasereviewthequickuserguideandtheoperatinginstructionspriortousingthesystem.Pleasepayparticularattentiontothesafetyinstructionsinchapter2.6andthenotesregardingtheintendeduseinchapter4.1!TSD2.0Hardware&ServiceManual4ListofContents1 Revisiondate8 1.1 Safetyinstructions8 1.1.1 Safetyrules8 1.1.2 Disclaimer8 1.1.3 Personnelqualification8 1.1.4 Descriptionofsymbols8 2 Quickuserguide9 2.1 Introduction9 2.2 Advantagesoverexistingmethods9 2.3 Measuringprinciple9 2.4 Systemdescription10 2.4.1 Camera11 2.4.1.1 Design11 2.4.1.2 Installation11 2.4.2 KLK-TSD12 2.4.3 ControlandevaluationunitCCU-TSD12 2.5 Quickmaintenanceandtroubleshootingguide12 2.5.1 Maintenanceofthesystem12 2.5.2 Troubleshooting13 2.6 Safetyinstructions13 3 Technicaldescription15 3.1 Introduction15 3.1.1 Thethermographicslagdetectionmethod15 3.1.2 Advantagesanddisadvantagesincomparisontoexistingmethods15 3.2 Physicalprinciplesofinfraredtechnology15 3.2.1 Infraredradiation15 3.2.2 Radiationandemission16 3.2.2.1 Emission17 3.2.2.2 Transmission18 3.2.3 Detectorsandcameras18 3.2.3.1 Quantumdetectors(semiconductorsensors)18 3.2.3.2 Non-quantumdetectors(thermalsensors)18 3.3 Measuringprinciple19 3.4 Systemdescriptionwithblockdiagram19 3.5 Compressedairunit20 TSD2.0Hardware&ServiceManual53.5.1 Compressedairfiltering/compressedaircontrolunit(tobeprovidedbythecustomer)20 3.5.1.1 Connection20 3.6 Cameraunit(sensorunit)21 3.6.1 ProtectivehousingPROTEC21 3.6.1.1 PROTEC21 3.6.2 Pneumaticsystem21 3.6.2.1 Design21 3.6.2.2 Function22 3.6.3 Camera22 3.6.3.1 Camerasensor-T2523 3.6.3.1.1 Connections23 3.6.3.1.2 Lenses23 3.6.3.2 Camerasensor-T2624 3.6.3.2.1 Lenses24 3.6.3.3 Camerasensor-T3125 3.6.3.3.1 Connections25 3.6.3.3.2 Lenses25 3.7 CamerasupplyunitKLK-TSD26 3.7.1 ElectricaldesignoftheKLK-TSD26 3.7.1.1 Design26 3.7.1.2 Connectionoverview27 3.7.2 IdentificationofpartsinsidetheKLK-TSD28 3.7.2.1 Connections29 3.7.3 TroubleshootinghintsfortheKLK-TSD29 3.8 ControlcabinetCAB-TSD29 3.8.1 Pivotingrack29 3.8.2 Interiorinstallations30 3.9 CentralcontrolunitCCU-TSD-1130 3.9.1 Hardwaredescription30 3.9.1.1 Frontside30 3.9.1.2 Rearside31 3.9.2 Softwaredescription31 3.9.3 DescriptionofthefunctionoftheCCU-TSD31 3.9.3.1 Readingthevideosignal31 3.9.3.2 Falsecolorimage31 3.9.3.3 Streamdetection31 3.9.3.4 Generationoftheslagsignal32 3.9.3.5 Generationoftheslagalarm32 3.9.3.6 Storageandplaybackofrecordedtaps32 TSD2.0Hardware&ServiceManual63.10 PeripheraldisplayunitPU-DVI33 3.10.1 Designandfeatures33 3.10.2 Designandconnection34 4 Operatinginstructions35 4.1 Notesregardingtheintendeduse35 4.2 Operatinganddisplayelements36 4.3 Commissioning36 4.4 Arrangementofthecameraatthebasicoxygenfurnaceortheelectricarcfurnace36 4.5 Monitoringroutine38 4.6 Activation/deactivation39 4.6.1 Automaticactivation39 4.6.2 Manualactivation/deactivation39 4.7 Restartingthesystem40 4.8 Measuring41 4.9 Evaluationofmeasurements42 4.9.1 Preface42 4.9.2 Evaluationofthevideosignal42 4.9.2.1 Normalcase42 4.9.2.2 Nogreencoloringatthebeginningofthetappingprocedure42 4.9.2.3 Nogreencoloringdespiteincludedslag42 4.9.2.4 Greencoloringthroughoutthetappingprocedure43 4.9.3 Evaluationoftheanalogslagsignal43 5 Serviceinstructions44 5.1 Maintenancework44 5.2 Maintainingthecomponents44 5.2.1 CCU-TSD44 5.2.2 Compressedairfiltercartridge(ifavailable)44 5.2.3 PROTECProtectionwindow45 5.3 Detectingfailuresandtroubleshooting45