管道工程施工质量管理工作细则

ContractTitleShanghaiSeccoPetrochemicalCompanyLimitedIntegratedProjectManagementTeamCaojing,Shanghai,PRChinaDocumentTitlePIPINGCONSTRUCTIONQUALITYMANAGEMENTDETAILRULESPR-00-CIJ-PP-0001A0030.12.02P00(Signature)IssueRevIssueorRevisionDescriptionOriginbyDateCheckbyDateApprovebyDateApprovebyDateThisDocumentisOwnedbyIPMTAuthorityIPMTPIPINGCONSTRUCTIONQUALITYMANAGEMENTDETAILRULESPR-00-CIJ-PP-0001A00Page2of4604/12/02PIPINGCONSTRUCTIONQUALITYMANAGEMENTDETAILRULES1.0PurposeforPreparationandScopeofApplication2.0PrinciplesforPreparation3.0ApplicableStandardsandRelevantRegulations3.1Relevantlaws,regulationsandpoliciesissuedbyChinesegovernment:3.2SECCOIPMTDocumentationrelatedtoIPMTqualitysystemofSECCOproject:3.3SECCOIPMTIPMTregulationsandrequirementsofSECCOproject:3.4Standardsandcodesforconstructionacceptance:4.0ConflictandCoordination5.0SpecialistTechnicalManagerandSpecialistEngineer5.1Specialisttechnicalmanager5.2Specialistengineer6.0HSE7.0QualityControlintheProcessofConstructionPIPINGCONSTRUCTIONQUALITYMANAGEMENTDETAILRULESPR-00-CIJ-PP-0001A00Page3of4604/12/027.1Mainbasis7.2Acquaintancewithsitemanagementsystemandestablishmentofworkinginterface7.3TechnicalPreparations7.4OrganizationDesignBriefing7.5JointCheck-upofDrawingsandDesignDocuments7.6Check-upofConstructionOrganizationDesignandConstructionPlan7.7ProceduresfortheEstablishmentandInspectionofQualityControlPointsintheConstructionProcess7.8QualityControlDuringtheConstructionProcess7.8.1PrinciplesfortheInspectionandVerificationofRawMaterials7.8.2ContentsandPercentageofPipeSpot-check7.8.3Spot-checkContentsandPercentageofOtherPipeComponents7.8.4ValveInspectionandExperiment(Includingtheinspectionofpipesigntglass,strainerandflamearrestor)7.8.5MajorPipingSpecificationsStandards(orcodes)7.8.5.1MaterialStandards7.8.5.1.1SeamlessSteelPipePIPINGCONSTRUCTIONQUALITYMANAGEMENTDETAILRULESPR-00-CIJ-PP-0001A00Page4of4604/12/027.8.5.1.2WeldedSteelPipe7.8.5.1.3Pipefittings7.8.5.1.4Pipejoints7.8.5.1.5Valves7.8.5.2Applicationspecification7.8.5.2.1Pipe7.8.5.2.2Pipefittings7.8.5.2.3Pipejoints7.8.5.2.4Valves7.8.6Pipingcorrosionprevention7.8.7Pre-fabricationprocessforpipe7.8.8Welding,heattreatmentandqualityinspectionforcarbonsteelpipe7.8.9Valveinstallation7.8.10Cryogenicmaterialinspectionandinstallation7.8.11Staticgroundingerection7.8.12PIPINGCONSTRUCTIONQUALITYMANAGEMENTDETAILRULESPR-00-CIJ-PP-0001A00Page5of4604/12/02Test,purgingandcleaningforpipingsystem7.8.13Engineeringintermediatetakeover7.8.14Completionacceptance7.9Documentstoberetainedbyspecialistengineer1:Appendix1QualityControlPointsforPipingInstallationProject2Appendix2IndustrialPipingConstructionManagementRecordBookPIPINGCONSTRUCTIONQUALITYMANAGEMENTDETAILRULESPR-00-CIJ-PP-0001A00Page6of4604/12/021.0PurposeforPreparationandScopeofApplication1.1SECCO90x104t/aSECCOThesestipulationsareapplicabletothesiteconstructionqualitymanagementofShanghaiSECCO90x104t/aEtheneProject(hereinafterreferredtoasSECCOproject).1.2SECCOThesestipulationsarepreparedforthepurposeofdefiningtheresponsibilities,workingcontents,operatingprocessandproceduresforthesiteconstructionqualitymanagementoftheSECCOprojectandforcoordinationamongthedesign,procurementandconstruction,soastopursuethemodernized,scientificandstandardizedmodeforprojectmanagement.2.0PrinciplesforPreparation2.1Theserulesarepreparedontheprincipleofthelaweffectivenessandoperatingpracticabilityoftheproject,underthepreconditionthattheobjectivesoftheprojectqualitymanagementhavebeenreasonablydecomposedandtheorganizationofprojectqualitymanagementhasbeenestablished.2.2WBSTheseruleshavegivenfullattentiontotheinherentlinksbetweentheprojectcomponentdivisioninthequalityinspectionandevaluationandWBSdecomposedstructureintheconstructionmanagement.Weemphasizethatthetwodivisionsshouldbeunifiedasfaraspossible.2.3Inordertostrengthenthepowerofactivecontrol,itisrecommendedbytheserulesthataspecializedconstructionmanagementrecordbookisestablishedtointegratetheconstructionqualitycontrolintositeconstructionmanagementsystem.ItisalsosuggestedthatspecialistengineersshouldparticipateinthebiddingandorderingmeetingsforimportantmaterialsandequipmenttogetPIPINGCONSTRUCTIONQUALITYMANAGEMENTDETAILRULESPR-00-CIJ-PP-0001A00Page7of4604/12/02acquaintedwiththeproductquality,thetechnicalrequirementsofthecontract,after-saleserviceprovidedbymanufacturerandthedeliverystatus.Andthenitispossibletoputthemonthlygoods-arrivallistintheconstructionmanagementrecordbookandtorealizethesystematizationofmaterialacceptanceandengineeringinspectionprocedures.3.0ApplicableStandardsandRelevantRegulations3.1Relevantlaws,regulationsandpoliciesissuedbyChinesegovernment:RegulationsforPressurePipingSafetyManagementandSupervisionRulesforPressurePipingInstallationSafetyandQualitySupervisionandInspection3.2SECCOIPMTDocumentationrelatedtoIPMTqualitysystemofSECCOproject:(PMP)PL-00-IIJ-PM-0001ProgramManagementPlan(PMP)ST-00-IIJ-QU-0001QualityManagementStrategyPL-00-IIJ-QU-0002QualityManagementOrganizationSystemPR-00-CIJ-QU-0001RegulationsforProjectQualityManagementPR-0