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Beerfilling,GlandmachinePLCcontrolsystem1.IntorductionMaltbeerproductionprocessisdividedintomanufacturing,manufacturingwort,beforefermentation,afterfermentation,filtrationsterilization,packaging,andsofewprocedures.Beerfilling,Glandpartofapackagingmachineprocesses.ThemembranefiltrationofbeerafterthepipelineintotherotaryJiugang,thenthevalveintothebottleofwine,Gland,wasbottledbeer.Beerfilling,Glandmachine'sefficiencyanddegreeofautomationdirectimpactonthelevelofbeerproduction.China'sbeerindustrytomeettheincreasingscaleofproductionandthedemandforbeermodernhigh-speedfillingmachineryfillingtherequirementsofdomesticbeermanufacturersareactivelyseekingtotransformtheunitorthefillingofbeerproductionequipment,makingitagoodusePerformance,advancedtechnologyandhighproductionefficiencyandoperatingasafeandsecure,lowmaintenancecostsofthemodernizationofbeerfillingmachine.2.Fillingbeer,GlandprincipleandcontrolaircraftpartsLiquidfillingmachinebyfillingprinciplecanbedividedintoatmosphericfiller,fillingmachinesandvacuumpressureonthefillingmachine.Beerfilling,Gland-fillingmethodusedpressureishigherthantheatmosphericpressureunderthefilling,storageofthecylinderpressurethanthepressureofthebottle,beerbottleintotheliquidonpressure.Technologyathomeandabroadtoachievethefillinglineisbasically:TheRotaryJiugangtherotatingmovement,placedinJiugangslotsontheemptybottlesthroughthemachinerywillbefixedattheupperJiugangvacuumvalvetoopen,closedVacuumbottlesforgoodtreatment,Bozhuanstemfromoperating,openthevalveofthebottlefillingCO2gases,vacuumconvex.Roundtoopenthevacuumvalve,thebottlewillairmixedwithCO2outofgas,openthevalveagain,theCO2gasbottlefilling,thefillingvalveonthepressurevalveinthebottleclosetoback-pressuregaspressureattheopen-JiuyePingbiintothebottle,throughpneumaticorelectricalcontrolfillingvalvetoachievethefillingofbeer.Today'sadvancedinternationalbeerfilling,Glandmachinecontrolsystemmainlybythephotoelectricswitchpositiondetectionpartandtakethebottleswith,Jiugangspeedpart,dominatedbythePLC,touchscreenandothercomponents.Filling,GlandofthemechanicalstructureandPLCprogrammablecontroldevices,frequencysteplessspeedregulation,human-computerinterface,andothermodernmeansofcompleteautomaticcontroltechnology,thecombinationofamechanicalandelectricalintegration.3.ControlledpartoftheprogrammeManydomesticbeermanufacturersarenowusingthefilling,Glandofthecontrolsystemofunevendegreeofautomation;buttonandallthemanualswitchtechnologyhavesetupoperationsinaboxonthepanel,PLCcontrollerforthemajorityofJapanesecompaniesorOMRONMitsubishi'searlyproducts,equipmentchainofcontrol,lessprotectionsettings,plusthebeerfillingthescenepoorenvironment,humidity,suchascontactwiththeswitchcontactsseriouscorrosion,thesystem'ssignaldetectionofthehighfailurerate,resultinginequipmentcontrolsystemOperationoflowreliability,thenormaloperationofequipment,suchasshort-cyclephenomenon.TotheactualtransformationoftheDandongYaluRiverBreweryCo.,Ltd.offilling,Glandmachinecontrolsystemasanexample,thetransformationofmethodstoclarifythecontrolofsuchequipmentthinkingandideas,accordingtothesceneoftheactualprocessconditions,topreparetheoperationofthePLCProcedures.Forbeerfilling,Glandcontrolsystemoftheactualsituationandinaccordancewiththeactualprocessconditionsatthescene,re-designoftheequipmentofthePLCcontrolsystem.Thistransformationofthesamemethodsandideascanbeappliedtootherliquidsandthetransformationoffillingequipment.3.1systemhardwareconfigurationJapan'sMitsubishiCorporationtousetheFX2N128MRPLCusethesystemtoreplacetheoriginal2-OMRON'sC60PPLC,theoriginalsystemofthePLCisduetooldmodels,andcomputeron-linecommunicationsneedtoconfigurespecialconverters,thesystemneedtoincreasetheexternalI/Oinputpoints,Theextensionofsparepartsmoredifficulttofind.FX2N128MRPLCisanintegrated128-pointI/Ocontrollerofthebox,acomputingspeed,commandrich,high-costperformance,on-lineprogrammingsimpleandeasyextensionoftheadvantagesoftheMitsubishiFXseries,featuresthestrongestsmallcontroller.(1)bytheMitsubishi900seriesof970GOThuman-computertouchscreensystemtoreplacetheoriginaluseofthebuttonpaneldisplayequipmentandmonitortheoperationofoperatingparameters.970GOTHMIforthe16-colorhigh-brightnesssignificantly,throughtheconvergenceofconnectivityandFX2N128MRPLCdirectlyconnectedtotheCPU,achievingrapidresponse.Hasmanymaintenancefeatures,suchasthelist-editingfeatures,laddermonitoring(troubleshooting)function,thesystemmonitoringfunctionstofindfaultandmaintenanceofPLCSystems.(2)filling,Glandofthefrequencyconverterinthetransformationofnoreplacement,on-sitedetectionsignalmeans-testingisstillusedswitch,switchfordetectinglong-termworkinthehumidityofthegreatoccasions,thechoiceofcapacitiveproximityswitches,accordingtoPLCI/Oterminaloftheconnectionmode,selectthetypeofclosePNPswitch,thecontrolsystemofFigure1.3.2SystemsProgrammingPLCcontrollerprogrammingfocusandthecoreisaroundJiugangtherotationspeedcontrolandJiugangon60bottlesofdetectingthelocationofthedisplaced,brokenbottles,emptybottlesatthelocationoftestingandrelateddisplacementfillingSuchascontrolvalves.