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CQI-11v2SpecialProcess:PlatingSystemAssessmentAIAGCopyrightandTrademarkNotice:©2012AutomotiveIndustryActionGroup,exceptthatcopyrightisnotclaimedastoanypartofanoriginalworkpreparedbyaU.S.orstategovernmentofficeroremployeeaspartoftheperson’sofficialduties.Exceptasnotedabove,allrightsarereservedbyAIAGandnopartofthesematerialsmaybereproduced,reprinted,storedinaretrievalsystem,ortransmitted,inanyformorbyanymeans,electronic,photocopying,recording,orotherwise,withoutthepriorwrittenpermissionofAutomotiveIndustryActionGroup.Copyrightinfringementisaviolationoffederallawsubjecttocriminalandcivilpenalties.AIAGandAutomotiveIndustryActionGroupareregisteredservicemarksoftheAutomotiveIndustryActionGroup.AutomotiveIndustryActionGroupmakesnoclaimtoanytrademarkofathirdparty.Trademarksofthirdpartiesincludedinthesematerialsarethepropertyoftheirrespectiveowners©2012AutomotiveIndustryActionGroup©2012AutomotiveIndustryActionGroupISBN#:9871605342443-90000CQI-11v2Dated:2/20121CQI-11SpecialProcess:PlatingSystemAssessmentVersion2Issued2/2012Name:Title:Phone:Name:Company:Phone:NumberofNeedsImmediateActionFindings:NumberofFailFindingsintheJobAudit(s):NumberofProcessTableitemsidentifiedasfailedinComments/Observationcolumn:FacilityName:ProcessTableA:ZincZincAlloyPlatingPhoneNumber:FaxNumber:SpecialProcess:PlatingSystemAssessment,2ndEditionAddress:Type(s)ofPlatingProcessingatthisFacility:NumberofPlatingEmployeesatthisFacility:NumberofNotSatisfactoryFindings:DateofAssessment:DateofPreviousAssessment:CurrentQualityCertification(s):ProcessTableE:DecorativePlatingforMetalandPlasticProcessTableJ:ProcessControlandTestingEquipmentProcessTableF:HardChromePlatingProcessTableI:HydrogenEmbrittlementReliefBakeProcessElectrolessNickelProcessTableG:ProcessTableH:CommercialPlater(Y/N):ProcessTableC:SurfaceConditioningofMetalsforDecorativePlatingorElectropolishingEmail:PersonnelContacted:Auditors/Assessors:Email:SurfaceConditioningofPlasticsforDecorativePlatingDateofRe-assessment(ifnecessary):Electropolishingand/orChromeFlashonStainlessSteelProcessTableB:MechanicalPlatingCaptivePlater(Y/N):©2012AIAG(AutomotiveIndustryActionGroup)CQI-11SpecialProcess:PlatingSystemAssessmentVersion2Issued2/2012QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidenceN/ASatisfactoryNotSatisfactoryNeedsImmediateAction1.1Isthereadedicatedandqualifiedplatingpersonon-site?在生产现场是否具备一位精通电镀、具资格的人员？Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedplatingpersononthesite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepositionincludingchemicalandplatingknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinplatingandsurfacefinishingoracombinationofformalchemistry/chemicalengineeringeducationandplatingexperiencetotalingaminimumof5years.为确保在生产过程中随时得到专业人员的援助，在生产现场应安排一位精通于电镀和具资格的人员。该人员应是全职的，其具体职责应在组织架构图中进行阐明。其工作的描述应包括确定此位置所应具备的资格（包括化工以及电镀方面的知识）。上述的资格包括：在电镀及表面处理方面至少有5年经验，或接受过正式的化学或化工教育及从事电镀方面的工作至少5年1.2Doestheplaterperformadvancedqualityplanning?电镀厂是否执行了先期质量计划（AQP）?Theplatershallincorporateadocumentedadvancequalityplanningprocedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheplater.Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theplatershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofprocesschangesshallbedocumented.小组应编制一个具文件证明的先期质量计划程序（AQP），并执行相应的可行性分析及对每个部件的内审。相似的部件可并入一类，具体如何划分由小组定义。在客户批准了部件生产过程后，任何过程更改未经客户同意不得通过。当确实需要更改时，电镀厂应与客户联系。对该过程更改的具体阐述应进行归档处理。SpecialProcess:PlatingProcessAssessment(GeneralFacilityOverview)Section1-ManagementResponsibilityandQualityPlanningAssessment©2012AIAG(AutomotiveIndustryActionGroup)CQI-11SpecialProcess:PlatingSystemAssessmentVersion2Issued2/2012QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidenceN/ASatisfactoryNotSatisfactoryNeedsImmediateActionSpecialProcess:PlatingProcessAssessment(GeneralFacilityOverview)Assessment1.3AreplaterFMEA'suptodateandreflectingcurrentprocessing?电镀商所提供的FMEA是否已更新并反映当前的状况？TheplatershallincorporatetheuseofadocumentedFailureModeandEffectsAnalysis(FMEA)procedureandensuretheFMEAsareupdatedtoreflectcurrentpartqualitystatus.TheFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeyplatingprocessparametersasdefinedbytheplater.Across-functionalteamshallbeusedinthedevelopmentoftheFMEA.Allcharacteristics,asdefinedbytheplateranditscustomers,shallbeidentified,defined,andaddressedintheFMEA.小组应并入已归档的FMEA程序并确保其已进行更新以及反映当前最新的部件质量状况。FMEA应针对每道工序、每个部件或每类部件或其过程是针对每个被指定的过程。在任何情况下，FMEA中应列出所有加工工序（从部件的接收到出货），所有关键的电镀过程参数应由项目小组进行定义。一个交叉功能的小组应被FMEA的发展所应用。所有特殊特性（项目小组以及客户所指定的）应该被定义、详细阐明于FMEA中1.4ArefinishprocessControlPlansuptodateandreflectingcurrentprocessing?所有整理完善的控制计划是否进行了更新并反映当前的最新状况？Theplatershallincorporatetheus