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1253C泵控说明书Content目录1.Scope应用场合ThisspecificationspecifiestheCurtis1253Cmotorspeedcontrollerswhicharedesignedforseriespumpmotors.Itstypicalapplicationsincludethehydraulicsystemsofmaterialhandlingvehiclesandotherindustrialvehicles.SHINGKO1253C电机速度控制器是为串励泵控电机而设计的。广泛应用于液压系统的重型托盘车和其它工业车辆。2.Description概述1253Cofferssmooth,silent,costeffectivemotorspeedandtorquecontrolaccordingtothesignalsoflifting,tilt,powersteering,sidewardmove(forwardmove).Theywillprolongthelifeofthemotors,contactors,batteriesandreducemaintenancesofthesystemsasitgreatlyreduceshighcurrentimpact.TheoutputPWMcanbeprogrammedwithspeedselectinputsSS1-SS4andanalogthrottleinput.Sothe1253Ccontrollerscanensurenotonlytheliftingspeedcontrolbutalsothesystemstabilityandsafety.Thesecontrollersarefullyprogrammablebymeansofthe1311programmer,withdiagnosticandtestcapability.SystemstatuscanalsobeindicatedviaanexternalLED.The1253Ccontrollershavecompletelyprotectionfunctionssuchascurrentlimit,reversepolarityprotection,startuplockout,overvoltageprotection,lowvoltageprotection,andsoon.TheycanprovideliftlockoutfunctionwithCurtismeters(suchas906,803,ENGAGEⅣ)whenbatteryisdeepdischarger.CANcommunicationfeatureisaddedtothe1253C,soitcanworkwithotherCANdevicessuchasCANtillerheadwhichwillgreatlysimplifythewiring.1253C根据上升、下降、转向、前进信号提供了平稳、安静、有效的电机速度和扭矩控制。它将延长电机、接触器、电池的使用寿命和减少系统的维护以及大大减小大电流的影响。PWM输出可以通过选择输入SS1-SS4对速度编程，与加速器输入类似。因此1253C控制器不仅能确保上升速度控制而且保证了系统的稳定和安全。这些控制器都完全可以通过1311手持编程器编程、诊断和性能测试。系统状态也可以通过外部LED来指示。1253C控制器有完整的保护功能例如限流、反向极性保护、启动锁止、过压保护、欠压保护等等。它可以使用SHINGKO电量表（例如906、803、ENGAGEⅣ）提供上升锁止功能当电池深度放电时。1253C增加了CAN总线通讯功能，因此它可以与其它CAN总线设备工作，例如CAN总线操纵杆它将大大简化了接线。3.Encodement命名规则4.1ModelNo:1253C----ABCDWhere1253C：modelfamily型号系列A：Nominalbatteryvoltage额定电池电压424-36V536-48vB:Currentrating额定电流4400A8600ACD：SequenceNumber序列号4.2P/N:17726XYY部件编号Where17726：Familynumberfor1253CX：ProductClassification:7---BulkPacking5---FinishedgoodsYY:SequenceNumber4.MechanicalSpecification物理参数4.1.尺寸长（mm）宽（mm）高（mm）195146.077.04.2.重量2.30±0.05kg4.3.安装螺丝4*M6孔径尺寸4*Φ7.2（±0.15）mm孔间距尺寸133.3（±0.1）mm×130.3（±0.1）mm4.4.线路连接BusBarB+B+andseriespumpcontrollerfield(S1)B+和串励泵控控制端（S1）B-B-M-seriespumpcontroller(A2)串励泵控制器（A2）Note:(1)Theothersideof(A1)andtheothersideoffield(S2)shouldbeconnected.(2)ThedimensionofinstallationholeonBusBaris:Φ8.5±0.13mm,Connectscrews:M8注意：（1）A1应该和另一端S2连接。（2）安装孔尺寸：Φ8.5±0.13mm，螺丝：M8LowCurrentConnector小电流连接Matingconnector:MolexMini-FitJr.39012145with5556pin公母接插件：MolexMini-FitJr.39012145型插头、5556型端子J1－14Pin1KSI（钥匙开关输入）2POTHIGH电位器高端3POTWIPER电位器中点4POTLOW电位器低端5INTERLOCK互锁6STATUSLED状态LED7CANLOWCAN低端8SS19SS210SS3/LOADHOLDVALVEDRIVERSS3/负载保持阀驱动11SS412LIFTLOCKOUT上升锁止13CONTACTORCOIL接触器线圈14CANHIGHCAN高端J2－4Pin1RX数据接收2GND3TX数据发送4+12V5.ElectricalSpecification电气特性5.1.PWMoperatingfrequency:15.6KHzPWN工作频率：15.6KHZ5.2.ElectricalisolationbetweenBusBarandheatsink:500Vac(minimum)接线铜条与散热片电气隔离：500Vac(最小值)5.3.KSIinputvoltage:互锁开关输入电压1253C-4xxx14.0~46.5V5.4.MAXKSIinputcurrent(nocontactorsengaged):最大钥匙开关输入电流（接触器未使用时）：70mAwithoutprogrammer;150mAwithprogrammer未编程时70mA,编程时150mA5.5.logicinputvoltage逻辑输入电压1253C-4xxx15.0V高1V低5.6.Logicinputcurrent:逻辑输入电流Sinkcurrent:1mA灌电流：1mA5.7.StatusLEDdrivingcapability:状态LED驱动能力：Sinkcurrent:5mA灌电流：5mA5.8.Contactordrivingcapability:接触器驱动能力Sinkcurrent:2A灌电流：2A5.9.Undervoltage/Overvoltageprotection欠压/过压保护型号欠压(可编程)过压减小关断过压关断1253C-4xxx16~21V/24V24~32V/36V14~17.5V/24V21.0~26.5V/36V32V/24V46.5V/36V*cutbackvoltageisinter-clampedwithcutoffvoltage减小电压与关断电压互相影响。5.10.CurrentRating额定电流型号额定电池电压（伏）电流限制(安培)2分钟电流(安培)1小时电流(安培)1253C-440124/36V4004001256.DiagnosticsandTroubleshooting诊断与检修Diagnostics诊断6.1.1.ProgrammerDiagnostics编程器诊断The1311programmerpresentscompletediagnosticinformationinplainlanguage.FaultsaredisplayedintheFaultsmenuandthestatusofthecontroller’sinputs/outputsisdisplayedintheMonitormenu.AccessingtheFaultsHistoryMenuprovidesalistofthefaultsthathaveoccurredsincethediagnostichistorywaslastcleared.Checking(andclearing)thediagnostichistoryisrecommendedeachtimethevehicleisbroughtformaintenance.1311编程器以明了的文字显示所有诊断信息。当前所有故障都在诊断菜单中显示，控制器输入/输出状态显示在监视菜单中。查看历史故障菜单，会显示上次未被清除的诊断历史故障。在每次维修时应检查并清除历史故障。6.1.2.LEDDiagnosticsLED诊断AnexternalStatusLEDcanbeconnectedtothe1253controller.Itdisplaysfaultcodeswhenthereisaproblemwiththecontrollerorwiththeinputstothecontroller.Duringnormaloperation,withnofaultspresent,theStatusLEDflashessteadilyonandoff.TheperiodforOnisabout0.13sandtheperiodforOffisabout4.54s.Ifthecontrollerdetectsafault,a2–digitfaultidentificationcodeisflashedcontinuouslyuntilthefaultiscorrected.Thefaultcodeflashingsequenceconsistsoftwoflashsequencesseparatedbyadelay.Forexample,code“3,2”–weldedmaincontactor–appearsas:外部状态LED与1253C控制器相连。当控制器发生故障或控制器输入有误时将显示故障码。在正常运行时，无故障出现，状态LED亮灭闪烁稳定。周期大约是亮0.13秒，熄灭4.54秒。如果控制器检测到故障，2位故障标示码将连续闪烁直到故障被排除。故障码闪烁有两个单独的闪烁时序通过延时组成。例如，故障码“3,2”—主接触器粘连—将显示：¤¤¤¤¤¤¤¤¤¤¤¤¤¤¤（3，2）（3，2）（3，2）Ineachdigit,theperiodsforLEDonoroffareabout0.13sandtheperiodbetweenthesetwodigitsisabout1.1s.Thedelaywhichseparatesthefaultcodeisabout3.57s.每位故障码LED亮灭周期大约是0.13秒，两位故障码之间间隔1.1秒。两次独立故障码之间大约延时3.57秒。Thecodesareli