WPS-WPQ模板

WeldingProcedureSpecification(WPS)焊接工艺规程Companyname公司名称：By:WeldingProcedureSpecificationNo.焊接工艺规程编号WPSNo.1Rev.0Date日期SupportingPQRNo.（s）所依据的工艺评定编号PQRNo.1WeldingProcess（es）焊接方法SMAW焊条电弧焊Type（s）自动化程度Manual手工JOINTS接头（QW-402）Details坡口详图JointsDesign接头形式ButtorFilletRootSpacingJointsrefertodrawingsBacking垫板:□Yes有■No无BackingMaterial（Type）垫板材料（型式）IfYes(P-No.1)■Metal金属□NonfusingMetal不熔金属□Nonmetallic非金属□Other其它Retainers成型块□Yes有■No无Jointsrefertodrawings.BASEMETALS母材（QW-403）P-No.1GroupNo.1or2toP-No.1GroupNo.1or2ORSpecificationandtype/gradeorUNSNumber/toSpecificationandtype/gradeorUNSNumber/ORChem.AnalysisandMech.Prop.化学成分及机械性能/toChem.AnalysisandMech.Prop.与化学成分及机械性能/ThicknessRange厚度范围：BaseMetals母材:Groove坡口焊1.5-16mmFillet角焊NoneMaximumPassThickness≤1/2in.(13mm)(Yes)NA(No)NAOther其它NoFILLERMETALS填充金属（QW-404）Spec.No.（SFA）SFA-5.1AWS-No.(Class)E7015F-No.F-NO.4A-No.A-No.1SizeofFillerMetals填充金属尺寸￠3.2㎜￠4㎜FillerMetalProductFormSolid实芯SupplementalFillerMetalNoWeldMetalThicknessRange：熔敷焊缝金属厚度范围Groove坡口焊缝≤16mmFillet角焊缝NoLimitElectrode-Flux(Class)焊丝－焊剂（分类号）NAFluxTypeNAFluxTradeName焊剂商标名称NAConsumableInsert可熔化嵌条NoneOther其它NAPOSITIONS(QW-405)焊接位置POSTWELDHEATTREATMENT(QW407)焊后热处理POSITIONS(QW-405)焊接位置Position(s)ofGroove坡口位置F.H.VWeldingProgression焊接方向:UpYESDownNoPosition（s）ofFillet角焊缝位置F.H.VOther其它NoTemperatureRange温度范围NoPWHTAppliedTimeRange保温时间NAOther其它NoGAS保护气体(QW-408)PREHEAT预热(QW-406)PercentComposition气体组成Gas(es)(Mixture)FlowRateShielding保护气NoneNANATrailing尾部保护气NoneNANABacking背部保护气NoneNANAOther其它NoPreheatTemperature,Minimum5℃InterpassTemperature,Maximin≤250℃PreheatMaintenance保温方式NAOther其它NoWPSNO1Rev.0ELECTRICALCHARACTERISTICS电特性(QW-409)PulsingCurrentNoHeatInput(max.)NoCurrent电流ACorDC:DCPolarity极性:EP反接Amps（Range）电流范围A:SeetablebelowVolts（Range）电压范围V:SeetablebelowTungstenElectrodeSizeandType钨极尺寸和类型NAModeofMetalTransferforGMAW(FCAW)熔化极气体保护焊熔滴过渡方式NAElectrodeWirefeedspeedrange送丝速度范围NAOther其它NoTECHNIQUE技术措施（QW-410）StringorWeaveBead摆动焊或不摆动焊BothOrifice,Nozzle,orGasCupSizeNAInitialandInterpassCleaning（Brushing，Grinding，etc）层间清理方法（刷理、打磨等）BrushingorGrindingMethodofBackGouging背面清根方法ArcgougingandGrindingOscillation摆动参数NoneContactTubetoWorkDistance导电嘴与工件距离NAMultipleorSinglePass（perside）多道或单道焊（每侧）SingleorMultipleMultipleorSingleElectrodes多丝或单丝焊NATravelSpeed（Range）焊接速度（范围）UnlimitedElectrodeSpacingNoPeening锤击NoneOther其它1.QW-410.64,usedofthermalprocesses:NAWeldPass(es)焊层Process焊接方法FillerMetal填充金属Current焊接电流Volts(Range)(V)电压范围TravelSpeed(Range)(cm/min)焊接速度范围Other其它Classification型号Diameter规格TypeandPolarity极性Amps(Range)(A)电流范围1SMAWE7015Φ3.2DCEN90-12020-26UnlimitedothersSMAWE7015Φ4DCEN140-17022-28UnlimitedTYPICALJOINTGEOMETRYANDSEQUENCE典型接头型式和焊道顺序Jointsrefertodrawings.Notes：Fordetailsofjointdimensions,refertodrawings.2.Thewelddepositsequenceshowninthisspecificationisallowedtocorrectproperly,accordingtopracticalweldingconditions.注:0.接头尺寸详见图纸。2.本规程所示焊缝熔敷顺序允许根据实际施焊条件作适当修正。WeldingProcedureQualificationRecord(PQR)焊接工艺评定报告（RECORDACTUALCONDITIONSUSEDTOWELDTESTCOUPON）(记录用于焊接的真实条件)CompanyName公司名称：ProcedureQualificationRecordNo.（PQR）报告编号PQRNo.1WPSNo.焊接工艺规程编号WPSNo.1Date日期Weldingprocess（es）焊接方法SMAW焊条电弧焊Type(Manual,Automatic,Semi-Automatic)Manual(手工)JOINT接头(QW-402)GrooveDesignofTestCoupon试件坡口图单位:mm(Forcombinationqualifications,thedepositedweldmetalthicknessshallberecordedforeachfillermetalandprocessused.)BASEMETALS母材(QW-403)POSTWELDHEATTREATMENT(QW-407)焊后热处理MaterialSpec.材质SA516Type/Grade,orUNSNumberGR70P-No1Group2toP-No1Group2ThicknessofTestCoupon厚度8mmDiameterofTestCoupon直径NAMaximumPassThicknessNAOther其它NATemperature温度NoPWHTApplied℃Time保温时间NoneOther其它NoneGAS气体(QW-408)FILLERMETALS填充金属(QW-404)PercentComposition气体组成Gas（es）（Mixture）FlowRateShielding保护气NANANATrailing尾部保护气NANANABacking背面保护气NANANAOther其它NASFASpecificationSFA-5.1AWSClassificationE7015FillerMetalF-No.F-No.4WeldMetalAnalysisA-No.A-No.1SizeofFillerMetal焊材规格￠3.2㎜￠4㎜FillerMetalProductFromSolid实芯SupplementalFillerMetalNoElectrodeFluxClassificationNAFluxTypeNAFluxTradeNameNAWeldMetalThickness焊缝金属厚度8mmOther其它NAELECTRICALCHARACTERISTICS(QW-409)电特性Current电流种类DC直流Polarity极性EN反接Amps电流￠3.2120￠4170（A）Volts电压￠3.226￠428（V）TungstenElectrodeSize钨极尺寸:NAModeofMetalTransferforGMAW(FCAW)NoOther其它NoPOSITION位置(QW-405)PositionofGroove焊缝位置2GWeldProgression（Uphill，Downhill）NAOther其它NATECHNIQUE技术措施（QW-410）TravelSpeed焊接速度14-17cm/minStringorWeaveBead摆动与不摆动焊WeaveOscillation摆动参数NoMultipleorSinglePass（perside）多道或单道焊MultiplePass多道焊SingleorMultipleElectrodes单丝或多丝焊NAOther其它useofthermalprocesses:NAREHEAT预热(QW-406)PreheatTemperature，Minimum.预热温度5℃InterpassTemperature，Maximim层间温度≤250℃Other其它NATensileTests拉伸试验(QW-150)PQRNo.1SpecimenNo.试样号Width宽(mm)Thickness厚(mm)Area面积(mm2)Limitgeneralload极限总载荷KNUltimateUnitStress抗拉强度(MPa)TypeofFailure&Location断裂性质与位置09-01-119815277507Ductile/HAZ09-01-219.17.5143.2575.2524Ductile/HAZGuided-BendTests弯曲试验(QW-160)SpecimenNo.试样号TypeandFigureNo.型式和标准Result结果09-01-3FaceQW-462.3(a)Acceptable09-01-4FaceQW-462.3(a)Acceptable09-01-5RootQW-462.3(a)Acceptable09-01-6RootQW-462.3(a)AcceptableToughnessTests韧性试验(QW-170)SpecimenNo.试样号Notch