FMEA-检查表

PFMEAChecklist检查表YesNoHasacross-functionalFMEAteam(includingsupplier,manufacturing,quality,and(optional)facilitator)beenformed?是否建立一个包含供应商，制造，质量和（可选）协调员的跨功能FMEA小组？YesNoHastheteamreviewedrelevantinformationincludingregulatoryrequirement,campaign/warranty/TGWdata(alsofromothercarlines),userplantconcerns,andrelatedFMEAs?小组是否评价相关信息，包括顾客要求的调整，以往开发经验/售后索赔/TGW数据（包括来至其他车型），客户工厂的要求，和相关FMEAs？YesNoHasacomprehensiveP-diagrambeencreatedandattachedtotheFMEA?是否建立一个全面的P-图，并作为FMEA的附件？Havethefunctionsbeenestablished?这些功能是否都已建立？YesNoIsthecorrectformused?是否使用正确的格式？YesNoArealltheapplicableentriesintheheadercompleted?标题栏是否输入合适的信息？YesNoAreallthefuncitonsorpurposeslistedinphysical/technical/measurable(verb/noun)termsusingthefunctional(nothardware)approachwithinthescope?是否所有的“功能/目的”列出的物理的/技术的/可测量的（名词/动词）词汇，使用的功能性（非硬件）方法在范围以内？YesNoArefailuremodesidentifiedusingthe4ThoughtStarters?(No.Partial/Over/Degraded,Intermittent,Unintended)?)失效模式是否分为：无效，部分/过度/降低功能，间断的，突发的？Dothefailuremodesdirectelyrelatedtothefunctions?失效模式是否与“功能”直接相关？YesNoHavethepotentialeffectsoffailureonthepart,thenexthigherassembly,system,vehicle,machines/equipments,operatorsafety,nextoperation,downstreamoperations,customerrequirements&governmentregulationbeenidentified?失效后果是否考虑失效对产品的影响，下一级装配，系统，车体，机器/设备，操作员安全下一工序，下游工序，顾客要求和政府法律法规？Arealleffectslistedinoneboxorfield?所有的失效后果是否列在一栏中？YesNoIsthereoneseverityratingperfailuremodebytakingthemostseriouscaseforthefailuremodeandusingtheratingtable?严重度评分是否为每个失效模式选择严重度最高的项目,并使用打分表？Areseverityratingsfor9or10onlyandalwaysshownwhentheeffectsincluderegulatorynon-complianceorhazard?严重度为9或10的项目，失效后果是否带来一般的不符合或高风险？HeaderInformation标题栏信息Function功能栏FailureModes失效模式FailureEffetcs失效后果Team小组BackgroundInfo.背景资料Inputs输入Form格式SeverityRating严重度打分PFMEAChecklist检查表YesNoAreSpecialCharacteristicsidentifiedasapart/processcharacteristic?特殊特性是否被分为产品/过程特性？WereSpecialCharacteristicsandtheirSpecialControlscommunicatedtotheresponsibledesignengineer?特殊特性和特殊控制是否与负责的设计工程师进行过的沟通？HaveallthetypesofSpecialCharacteristicsbeencorrectlyidentified?(OS/HI/SC/CCforPFMEA)是否所有的特殊特性都被准确定义出来？(OS/HI/SC/CCforPFMEA)YesNoIsthereevidencetheP-Diagramhasbeenusedtodeterminecauses?是否有使用P-图来确定失效原因的证据？Areallcausesforeachfailuremodeidentified?是否每个失效模式都与失效原因一一对应？Arecausesintermsofelementfailuremodesorapartcharacteristic,whereappropriate?适当时，失效原因是依据失效模式还是产品特性来确定？Arecausesdescribedintermsofacharacteristicthatcanbefixedorcontrolled?失效原因的描述是否依据一个特性能被控制或修复？Areprocesscharacteristicsconsidered?是否考虑流程特性？Arematerialorpartsincomingtoeachoperationconsidered?是否考虑材料或外购零件？Areoperatoractionsconsidered?是否考虑操作者的手顺？Aredesigncausesexcluded(butaddressedintheDFMEA)?是否将设计因素排除在外（但包含在DFMEA）中？Arepossibledownstreamfailuremodesidentified?是否定义下游工序可能的失效模式？YesNoIsthereoneOccurrenceratingpercause?是否每个频度都有打分？Areratingsbasedontheoccurrenceofthecause?频度打分是否依据失效原因？Doratingconsidertheabilityofpreventioncontorlstoreducetheoccurrenceofafailuremode?打分是否考虑了控制方法来减少失效模式的频度？Doratingsof1havedocumentationtosupporttherating?打分为1的项目是否有书面证据来支持？YesNoHavepreventivecontrolsbeenconsideredwhereapplicable?适用时，是否有预防措施？Canmethodslisteddetectthecausesorfailuremodes?所列出的方法能探测失效模式或原因？Arethecontrolstobeimplementedtodetectbadpartslisted?是否有列出那些能探测不良品的控制方法？ArebothdetectionandpreventioncontrolsproperlyidentifiedintheCurrentControlscolumn?在现行控制栏中是否正确的定义探测和预防措施？CurrentControls现行控制工艺Classification等级FailureCauses/Mechanism失效原因/机理OccurrenceRating频度打分PFMEAChecklist检查表YesNoWasthebest(lowest)ratingusedtoprovideonedetecitonpercontrolset?每一个控制方法是否是探测度打分最优（最低）的得分？Areratingsbasedonthelikelihoodofdetectingthefirstlevelcauses？评分是否依据失效原因打分最高的项目？Doratingsof1havedocumentationtosupporttherating?打分为1的项目有书面支持？YesNoAreRiskPriorityNumberscalculated?是否计算风险优先顺序数？DoesitapperthatanRPNthresoldstratedyhasbeenincorrectlyapplied?RPN界限策略是否被错误使用？YesNoAreremedialactionsconsideredthatreducetheratingsprioritizedbySeverity,Occurrence,andDetection?纠正措施是否优先考虑风险度，然后频度，再次探测度来减少得分？AreresponsibilityandtimingfortheRecommendedActionslisted?建议措施是否列出责任单位和时间？Areactionsdirectedateliminatingcasusesorreducingtheoccurrenceofthecausesofthefailuremodes?建议措施是否直接用于消除失效原因或减少失效发生的频率？Arespecialmanufacturing/assemblycontrolsidentifiedforSpecailCharacteristics?特殊特性是否有特殊的制造/装配控制的方法？Arepreventative,insteadofdetection,actionslistedwhereappropriate?适用时，使用预防来替代探测？Areactionsconsideredtoeliminate/reducetheoccurrenceofpotentiallyhazardousfailuremodes,whereapplicable?适用时，采取行动来消除/减少潜在的高风险的失效模式的发生频率？YesNoWastheFMEAupdatedafterRecommenedActionswreimplemented?建议措施实施后是否更新到FMEA中？DidthePFMEAteamdeterminewhethernormalandcustomaryorwhetherspecialcontrolswererequiredfortheindentifiedCriticalCharacteristics?PFMEA小组是否为CC项确定了一般或特殊的控制方法？HastheFMEAbeensubmittedtothecorebook?FMEA是否被提交到核心手册？FollowUp跟进RecommendedActions推荐措施RiskPriorityNumber(RPN)风险优先顺序数DetectingRating探测度打分