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2016/5/2310.139.91012345678910Total1.A110.0110.0110.0110.0110.0110.0110.0110.0110.0110.01100.12.210.01101010.02101010.01101010.01100.053.310.0210.0110.0210.0110.0210.0210.0210.0210.0110.02100.174.均值Mean10.0133310.0066710.0100010.0133310.0100010.0100010.0133310.0100010.0066710.0133310.010667SumA30.0430.0230.0330.0430.0330.0330.0430.0330.0230.04300.32005.极差Range0.010.010.020.010.020.020.010.020.010.010.0140006.B110.0110.0110.0110.0210.0110.0110.0110.0110.0110.01100.117.210.011010.0110.02101010.0110.011010.01100.078.310.0210.0110.0210.0110.0210.0210.0210.0210.0110.02100.179.均值Mean10.0133310.0066710.0133310.0166710.0100010.0100010.0133310.0133310.0066710.0133310.011667SumB30.0430.0230.0430.0530.0330.0330.0430.0430.0230.04300.350010.极差Range0.010.010.010.010.020.020.010.010.010.010.01200011.C110.0110.0110.0110.0110.0110.0110.0110.0210.0110.01100.1112.210.021010.0210.021010.0110.0110.011010.01100.113.310.0210.0110.0210.0110.0210.0210.0210.0210.0110.02100.1714.均值Mean10.0166710.0066710.0166710.0133310.0100010.0133310.0133310.0166710.0066710.0133310.012667SumC30.0530.0230.0530.0430.0330.0430.0430.0530.0230.04300.3815.极差Range0.01000.01000.01000.01000.02000.01000.01000.01000.01000.01000.01100010.01444410.00666710.01333310.01444410.01000010.01111110.01333310.01333310.00666710.01333310.01166790.13000090.06000090.12000090.13000090.09000090.10000090.12000090.12000090.06000090.120000901.050.0077780.01233323D43.272.57510.0242840.031758D3009.9990500.000000A21.881.02312345678910UCLx10.024310.024310.024310.024310.024310.024310.024310.024310.024310.0243LCLx9.99909.99909.99909.99909.99909.99909.99909.99909.99909.9990UCLR0.03180.03180.03180.03180.03180.03180.03180.03180.03180.0318LCLR0.00000.00000.00000.00000.00000.00000.00000.00000.00000.0000公差：6σpp变差PVPV0.002447PVTVTV0.033333333TV基于公差baseonpartsspec%EV21.86%基于零件变差baseonpartsvariation%AV0.00%基于过程变差baseonprocessvariation%RR21.86%基于过程能力BaseonprocessPP%PV7.34%公式AFormulaAndc0.473491738公式BFormulaBX^2/nkr9021.01225009021.01231009021.01296679021.01316679021.0161000SourceDFSSMSFPSourceDFSSMSFPParts90.000720.0000810.238100.0000290.000720.000082.020970.0477620.000060.000033.857140.0403520.000060.000030.761390.47004180.000140.000010.159090.99996600.002930.00005780.003070.00004Total890.00385890.00385SourceVarCompStdev%Contribution%TV%ToleranceSourceVarCompStdev%Contribution%TV%Tolerance0.000050.0070486.14%92.81%21.13%0.000040.0062889.81%94.77%18.83%0.000050.0069984.86%92.12%20.98%0.000040.0062889.81%94.77%18.83%0.000000.000861.29%11.34%2.58%0.000000.000000.00%0.00%0.00%0.000000.000861.29%11.34%2.58%0.000000.000000.00%0.00%0.00%0.000000.000000.00%0.00%0.00%0.000010.0028313.86%37.23%8.48%0.000000.0021110.19%31.92%6.34%ReproducibilityReproducibilityOperatorOperatorOperators*PartsumSQ(all)n=partk=menr=timeANOVATableWithOperator*PartInteractionANOVATableWithoutOperator*PartInteractionPartsOperators极差图RangechartSUMSQ(sum(men-part))/r7.34%0.24%31.83%注:当分析结果超出要求后，利用均值极差图分析原因Whenanalysisresultisoutofspec,needanalysetherootcausebymeanandrangechart。均值图meanchart0.002447TotalGaugeR&RTotalGaugeR&RRepeatabilityRepeatabilityPart-To-PartPart-To-PartGaugeR&RWithOperator*PartInteractionGaugeR&RWithoutOperator*PartInteractionOperatorsOperators*PartRepeatabilityRepeatabilityTotal10.00700010.0170000.00200021.86%0.73%0.03333310.0024470.002447sumSQ(sum(men))/nrSUMSQ(sum(1-10part))/kr10.01700094.80%0.00768610.01100010.010000零件均值PartsMeanTotal试验次数Trials0.00%0.00%0.00%21.86%0.73%94.80%测量人员OperatorＣ伍凤玲参数规格Dimension10.0规格上限USL10.01700010.011000试验次数Trials单位UnitMM规格下限LSL过程变差/过程能力ProcessVariation(σ/PP)1样品数Samples分析时机AnalyticalOccasion零件编号PartsNO.平均值Average10.01000010.005000量具编号EquipmentNO.KH-Q01-056基件编号P/Nassembly-flow测量人员OperatorＢ龙伟山平价人数Appraisers量具名称EquipmentName卡尺测量系统分析MSAGR&R---数据记录表DataWorksheet报告编号ReportNO.Q01-056/20160502产品类型DescriptionArbonne测量人员OperatorＡ黄海峰测试日期TestTate=AX=AR=BX=BR=CX=CR=X=PRPX=-=XMinXMaxXDIFF=+=RAXUCLX2=-=RAXLCLX2==RDUCLR4==RDLCLR39.980009.9900010.0000010.0100010.0200010.03000AUCLxLCLxBC0.00000.01000.02000.03000.0400CUCLRLCLRBARegularNewQCPPPAPOther=++=AppraisersRcRRbA/)(RPage：1/40.000060.00759100.00%100.00%22.77%0.000040.00662100.00%100.00%19.87%测试日期Test2016/5/2平价人数Appr310.1试验次数Trials39.9样品数100.0123330.0020000.007778分析方式Analysismode重复性Repeatability－设备变差EquipmentVariation(EV)==试验次数TrialsK120.886230.5908再现性Reproducibility－評价人变差AppraiserVariation(AV)==评价人数AppraiseK220.707130.5231重复性和再现性RepeatabilityandReproducibility(R&R)零件数量PartK3==30.523140.446750.4043零件变差PartsVariation(PV)60.374270.3534==80.337590.3249100.3146总变差TotalVariation(TV)==判定标准DecideCriterion基于过程能力BaseonprocessPP1) 0%%R&R10%：量测系统状况良好Excellent；判定Decide需改善Mustbeimproved10%≤%R&R≤30%：量测系统状况可以接收，但需改进Acceptedbutneedimprovement；30%%R&R100%：量测系统必须改进Rejectedandmustbeimproved。2)数据分级数NDC经四舍五入取整后，必须大于或等于5TheNDCistruncatedtotheintegerandoughttobegreaterthanorequalto5。分析评价措施Analysisandaction0.002447有效分辨率AvailabilityResolution(NDC)=1.41*（PV/R&R）0.73%基于零件公差Baseonpartsspec公式AFormulaA0.24%基于零件变差Baseonpartsvariation01基于过程变差Baseonprocessvariation0.007