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关键实验要求：实验内容包括原材料试验、电镀件性能试验、总成性能试验Keyexperimentalrequirements:experimentaltestcontent,includingrawmaterials,platingperformancetest,performancetestassembly零件标识Partsidentification产品背面刻有配套厂家Logo、代码及时间章及客户LogoProductsbackengravedwithsupportingmanufacturersLogo,codesandtimestampandcustomerLogo要求供应商每批国货的零件都必须有清楚的标识标识位置及方式以图纸要求为准如果在预批量阶段不可能按图纸要求的方式进行标识，必须贴标签RequiresupplierstoeachbatchofdomesticpartsmustbeclearlymarkedIdentifythelocationandmannerindrawingsbydrawingprevailifitisimpossibletoidentifythewayinthepre-batchphase,mustbelabeled9.2零件状态标识取消Partstateidentification在认可检验结束前，要在零件背面用黄色圆形标签标注零件状态并将更改的内容记录在零件履历表中头部有波浪，且左下右上有卡扣拉白现象1.模具頂出机构不平衡导致关模后拉白情況2..进胶口偏小，在注塑过程中损失注塑压力，头部有波浪縮水现象3.1.对卡扣进行拋光，建议更改現有的顶出机构，由顶针改制滑块4.2对进胶口放大在模具开发前期要求模具做模流分析，对這类細长的产品頂出机构建议考虑用顶块來实现Approvedbeforetheendofthetest,inthebackparttothelabelwithayellowcirclepartstatusAndcontentchangesarerecordedinpartsofthecurriculumvitaeTheheadwave,andlefttheupperrightthereisasnaptopullwhitephenomenon1.Thetopofthemoldclampingmechanismimbalancepullwhitecase2.Theintakeplasticmouthistoosmall,thelossofpressureintheinjectionmoldingprocess,theheadshrinkwavephenomenon3.1.snapspolishedrecommendchangestotheexistingtopoftheorganizationbyrestructuringthesliderthimble4.2pairsintotheplasticmouthenlarge5.Earlyinthemolddevelopmentrequirementsofthemolddomoldflowanalysis,theproductofsuchanelongatedejectionmechanismproposedtoconsiderwiththetopblocktoachieve5.下长光亮条电镀时容易脱落，浇口易断裂取消Underlongbrightbarwhentheplatingoffeasilybreakablegate电镀挂脚壁厚较薄，需要加强三处浇口处进行加强处理PlatingRackthinwallthickness,theneedtostrengthenThreetoreinforcethegateprocessing1、在产品设计时要充分考虑电镀时的挂脚固定问题2、挂具在设计时要考虑产品形状及挂脚尺寸，防止挂具和产品装配不匹配。产品装配LOGO后焊接点不牢固，评估有脱落风险取消1,intheproductdesignshouldtakefullaccountofelectroplatinghangingfootproblemfixed2,linkedtoaproducttobeconsideredinthedesignoftheshapeandsizehangingfoot,hangingandproductassemblytopreventamismatch.LOGOproductassemblyafterweldingpointisnotsolid,therearesheddingriskassessment1、热熔机焊接焊头与标牌的四个热熔柱未对齐，使的热熔柱焊偏；2、热熔温度过低，热熔时间短，使的四个热熔柱没有完全热熔。1、热熔机焊接焊头与标牌的四个热熔柱对齐；2、热熔温度由285℃增加到295℃，热熔时间由9.5S增加到11S；产品装配LOGO后焊接点不牢固，评估有脱落风险1,fourhotmeltmachinehotmeltcolumnweldheadandsignsofmisalignedsotheheatstakespartialwelding;2,themelttemperatureistoolow,melttimeisshort,sothatthefourheatstakesnotcompletelymelt.1,fourheatstakesmeltmachineweldingweldingheadisalignedwiththelabel;2,melttemperaturefrom285℃to295℃,melttimefrom9.5Sto11S;LOGOproductassemblyafterweldingpointisnotsolid,therearesheddingriskassessment1.模具TO后，产品尺寸达到检具要求；2.内部的材料性能符合要求；3.KW45周左右到长春工厂进行首轮匹配测试；4.超6分的扣分点不超过2个；1.关键尺寸，匹配，符合要求；2.内部短周期性能实验全部完成；3.模具问题基本解决1.内部的尺寸，材料，性能检测完成，并100%合格，OTS零件送样完成，尺寸，外观合格，1.DieTO,productsizetotheseizureofrequirements;2.Theinteriorofthematerialpropertiestomeettherequirements;3.KW45weekaboutthefirstroundmatchtoChangchunfactorytesting;4.Super6pointsdeductionpointofnotmorethan2;1.Thecriticaldimensions,match,meettherequirements;2.Internalshort-cycleperformancetestcompleted;3.Diebasicallysolvedtheproblem1.Theinternaldimensions,materials,performancetestingiscompleted,and100percentqualified,OTSpartstosendsamplestocomplete,size,appearanceofcomplianceAUDIT扣分0分。2.EMBP分数达到3分。1.EMBP达到目标分数:1分AUDIT扣分0分；2.生产工艺达到PPAP要求。批量质量目标钳工研配过程工序检验整模检验奥迪认可供应商试模检验关键产品特性及过程特性分析0points.2.EMBPscoreof3points.1.EMBPreachthetargetscore:0points1pointAUDIT;2.TheproductionprocessesmeetPPAPrequirements.BatchqualityobjectivesFitterspottingProcessinspectionprocessTheentiremoldinspectionAudiapprovedvendorsTryouttestKeyproductcharacteristicsandprocesscharacteristicsanalysis材料性能进料检验徽标重量、尺寸模具型腔尺寸、注塑压力、温度、注射量外观不允许有缩印、银丝、熔接痕、缺料、划伤、浇口修剪不平等缺陷烘料温度80±5℃,时间≥4h，符合成型工艺卡镀槽NiSO4、NiCl2、H3BO3的浓度、PH、温度、时间、电流密度产品可视表面无烧焦发黄，无明显的缩印,熔接线,划伤,纹路、麻点等外观不良电镀检验指导书焊接位置正确,焊接牢固，无热熔不到位、漏熔胶带粘贴平整、无起翘，粘贴牢固，位置正确，无错贴或漏贴装配作业指导书MaterialPropertiesIQCLogoweight,size,Moldcavitydimensions,injectionpressure,temperature,injectionvolumeAppearancedoesnotallowmicroprinting,silver,weldmarks,lackofmaterial,scratches,defectsinthegatetriminequalityDryingmaterialtemperature80±5℃,time≥4h,inlinewiththemoldingprocesscardPlatingtankNiSO4,NiCl2,H3BO3concentrationof,PH,temperature,time,currentdensityProductvisualizationsurfacewithoutscorchedyellow,noobviousmicroprinting,badweldlines,scratches,lines,pittingAppearancePlatingtestinstructionsCorrectweldingposition,weldingfirm,nohotmeltisnotinplace,thedrainmeltTapedformation,nowarped,pastefirmlyinthecorrectposition,withouterrororomissionpastestickersAssemblyworkinstructions