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编号本科生毕业设计(论文)题目:柔性制造系统立体仓库系统的设计机械工程学院自动化专业学号0401060215学生姓名徐京指导教师薛国祥讲师二〇一〇年六月摘要I摘要自动化立体仓库是物流中的重要组成部分,它是在不直接进行人工干预的情况下自动地存储和取出物流的系统.它是现代工业社会发展的高科技产物,对提高生产率、降低成本有着重要意义.近年来,随着企业生产与管理的不断提高,越来越多的企业认识到物流系统的改善与合理性对企业的发展非常重要.堆垛机是自动化立体仓库中最重要的起重堆垛设备,它能够在自动化立体的巷道中来回穿梭运行,将位于巷道口的货物存入货格;或者相反取出货格内的货物运送到巷道口.本文详细论述了依据在学校实验室自动化立体仓库的设计方案,对其中的货架、堆垛机和出入平台进行设计.文章的重点放在堆垛机的三个部件:升降机构、行走机构、货叉伸缩机构的设计上.首先,提出各个机构的总体设计方案;其次,对各个机构的受力情况进行了分析并计算,然后估算初取值,再进行校核,最后确定各个实际值.本次设计的有轨堆垛机性能良好、动作灵活、操作方便、故障率低、维护简单方便,满足了生产的需要.关键词:自动化立体仓库;货架;堆垛机;出入平台AbstractIIABSTRACTAutomationthree-dimensionalstorehouseisthatthingflowsimportantcompositionpart,itistostockandtakeoutvoluntarilyundernotdirectlycarryingouttheconditionofartificialinterventionthesystemthatthingflowsout.itisthehigh-techoutcomeofmodernindustrialsocialdevelopment,forraiseproductivityandreductioncosthaveimportantmeaning.Inrecentyears,alongwiththeunceasingraisingofenterpriseproductionandmanagement,moreandmoreenterprisesknowthatthingflowsoutreasonabilityandtheimprovementofsystem,isveryimportantforthedevelopmentofenterprise.Stackercranesisautomationthree-dimensionalstorehouseinmostimportanttakeheavycranepileupequipment,itcaninthetunnelofautomationcubeintheshuttleoperationofroundtrip,willlocateintunnelthegoodsofmouthstockgoodsshelf;oroppositetakeoutthegoodstransitingoodsshelfgototunnelmouth.ThispaperdescribeslaboratorybasedintheschooldesignplanRS,inthirdlyparts:elevatorGou,walkorganizationandforktelescopingmechanismdesign,designakindoftapethecranessafeorganizationofflexibleinstallationdesignscheme.first,putforwardtheoveralldesignschemeofeveryorganization;secondly,foreveryorganizationanalysebyforceconditioncalculate,thenestimationbeginningtakevalue,checknuclear,finaldefiniteeveryrealityagainworth.Thedesignofthecranerailworksoutingoodcondition,actionandflexible,convenientoperation,lowfailurerate,maintenance,simpleandconvenienttomeettheproductionneeds.Keyword:automationthree-dimensionalstorehouse;shelf;stackercranes;Accessplatform目录i目录第1章绪论......................................................11.1研究背景及内容.......................................................11.1.2立体仓库的基本组成..............................................11.2立体仓库的优越性......................................................21.3研究意义..............................................................2第2章货架的设计................................................32.1立体仓库货架设计原则..................................................32.3货架的确定............................................................42.4出入平台的类型选择....................................................52.5出入平台的确定........................................................5第3章堆垛机的相关知识和升降机构设计............................73.1堆垛机的简介..........................................................73.2堆垛机的发展..........................................................73.3有轨巷道式堆垛机......................................................73.3.1有轨巷道式堆垛机的特点............................................73.3.2有轨巷道式堆垛机的类型............................................83.4堆垛机的结构设计综述.................................................103.4.1堆垛机结构的组成和形式..........................................103.5堆垛机升降机构的设计计算.............................................103.5.1升降机构零部件的设计计算.........................................113.5.2升降机构的电机减速器的选取.......................................123.5.3制动器的制动容量的设计...........................................12第4章堆垛机门架的结构设计计算................................134.1框架的弯矩和挠度.....................................................134.1.1有叉取作业产生的弯矩.............................................144.2设计数据计算校核.....................................................144.2.1各部分的弯矩......................................................15目录ii4.2.2结构构件的弯曲应力................................................16第5章堆垛机伸缩货叉机构的设计.................................175.1伸缩货叉的扰度与强度..................................................175.1.1下叉的受力分析....................................................185.1.2中叉的受力分析....................................................185.1.3上叉的设计分析....................................................205.2货叉各参数的选择......................................................205.3货叉内部零件的选取与校核..............................................215.3.1轴承的选取校核...................................................215.3.2链轮、链条的选取校核.............................................22第6章堆垛机行走机构的设计计算.................................236.1堆垛机走行轮的设计....................................................246.2走行装置的电机、减速器的选取.........................................256.2.1验算运行速度和实际所需功率........................................256.2.2验算起动时间......................................................256.2.3起动工况下校核减速器功率..........................................266.3选择制动器............................................................276.4选择联轴器............................................................27第7章结论与展望...............................................297.1结论..................................................................297.2不足之处与未来展望...................................................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